Club Car V-GLIDE, Maintenance Service Supplement

Page: 68 / 112

MOTOR Motor
Page 15-4 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
15
Motor Removal, Continued:
8. To gain easier access to the motor, lower the transaxle as low as it will go. If more room is needed,
remove the jack from beneath the transaxle and allow the springs to rest on the floor (Figure 15-4,
Page 15-4).
9. Remove the four bolts that mount the motor to the transaxle (Figure 15-19, Page 15-13). See following
CAUTION.
∆
CAUTION
• Do not position fingers under motor when sliding motor off of the input shaft. Fingers may get
pinched when motor disengages.
10. Carefully slide the motor away from the transaxle until the motor spline disengages the input shaft and
remove the motor from the vehicle.
Motor Disassembly
1. Before beginning disassembly, place match marks on the motor end shield and stator shell, then place
the motor in a vice with wooden blocks as shown (Figure 15-5, Page 15-5).
2. Remove the four bolts (8) securing the end shield (10) to the stator shell (2).
3. Remove the two screws (9) attaching the end shield to the bearing retainer.
4. Slide the armature (17) out of the opposite end of the stator shell (2).
5. Remove the two screws (11) attaching the brush rigging (12) to the stator shell (Figure 15-10,
Page 15-8).
6. Mark the brush terminal posts (A1 and A2) (27, 28) to identify their positions in the stator shell. Remove
the nuts (6) and flat washers (5) (Figure 15-10, Page 15-8). From the outside, push the posts through
the stator shell wall and into the interior of the stator shell.
7. Carefully remove the brush rigging and the terminal posts from the stator shell.
8. To remove brush springs (14) from rigging, lift the spring extensions out and over the brush mounts and
then slide the springs off their mounting tabs (Figure 15-6, Page 15-5).
Figure 15-4 Transaxle Removal