Club Car IQ PLUS SYSTEM, Maintenance Service Supplement

Page: 89 / 156

ELECTRICAL COMPONENTS Reverse Buzzer
2006 IQ Plus System Electric Vehicle Maintenance and Service Supplement Page 13-7
13
MCOR Installation
1. Insert the splined end of the drive bar (4) through the hole in the passenger-side frame I-beam as shown
(Figure 13-5, Page 13-6) .
2. Position the opposite end of the drive bar so that the accelerator pedal sits between the two pins.
3. Place the MCOR (2) onto the splined end of the drive bar (Figure 13-5, Page 13-6) . See following
NOTE.
NOTE: The MCOR is keyed to ensure correct positioning on the drive bar.
4. Insert the alignment pins on the MCOR into the holes in the I-beam as shown.
5. Secure the MCOR to the frame I-beam with two hex-head screws (3). Tighten screws to 23 in-lb (2.6
N·m).
6. Connect the two-pin and three-pin connectors (1) from the wire harness to the MCOR.
7. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CCI P/N 1014305) to minimize corrosion.
REVERSE BUZZER
See General Warning, Section 10, Page 10-1.
Testing the Reverse Buzzer
See Test Procedure 17, Section 11, Page 11-42.
Reverse Buzzer Removal
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 10, Page 10-1.
2. Remove center dash. See step 2 of Key Switch Removal on page 13-1.
3. Disconnect the 18-gauge red and orange/white wires from reverse buzzer.
4. Remove the two screws from the reverse buzzer. Remove the reverse buzzer from the center dash
panel.
Reverse Buzzer Installation
1. Install the reverse buzzer in the reverse order of removal. Tighten screws to 4 in-lb (0.45 N·m).
2. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CCI P/N 1014305) to minimize corrosion.
SPEED CONTROLLER COVER
Removing the Speed Controller Cover
1. Use a flathead screwdriver to pry up the center pieces of the 3 push rivets (1) and remove the rivets
(Figure 13-6, Page 13-8) .
2. Pull the speed controller cover (2) down and away from the component mounting plate.