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Heated Hand Grips and Throttle Combo (Kit P/N 715 001 849)

The following symbols may be used in this document:

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates an instruction which, if not followed, could severely damage vehicle components or other property.

WARNING

– For safety reasons, this kit must be installed by an authorized BRP dealer.

– This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not rec-

ommended for units other than the one (those) for which it was sold.

– This instruction sheet MUST be given to the purchaser.

– Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing dis-

assembly/assembly, always replace with a new one.

– Torque wrench tightening specifications must strictly be adhered to.

– Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.

– Unless otherwise specified, engine must be OFF when performing any operation on the vehicle.

– Always be aware of parts that can move, such as wheels, transmission components, etc.

– Some components may be HOT. Always wait for engine to cool down before performing work.

TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXT

FASTENER

SIZE

5.8

GRADE

8.8

GRADE

10.9

GRADE

12.9

GRADE

M4

1.8 ± 0.2 N•m

(16 ± 2 lbf•

in

)

2.8 ± 0.2 N•m

(25 ± 2 lbf•

in

)

3.8 ± 0.2 N•m

(34 ± 2 lbf•

in

)

4.5 ± 0.5 N•m

(40 ± 4 lbf•

in

)

M5

3.3 ± 0.2 N•m

(29 ± 2 lbf•

in

)

5.0 ± 0.5 N•m

(44 ± 4 lbf•

in

)

7.8 ± 0.7 N•m

(69 ± 6 lbf•

in

)

9.0 ± 1.0 N•m

(80 ± 9 lbf•

in

)

M6

7.5 ± 1.0 N•m

(66 ± 9 lbf•

in

)

10.0 ± 2.0 N•m

(89 ± 18 lbf•

in

)

12.8 ± 2.2 N•m

(113 ± 19 lbf•

in

)

16.0 ± 2.0 N•m

(142 ± 18 lbf•

in

)

M8

15.3 ± 1.7 N•m

(135 ± 15 lbf•

in

)

24.5 ± 3.5 N•m

(18 ± 3 lbf•ft)

31.5 ± 3.5 N•m

(23 ± 3 lbf•ft)

40.0 ± 5.0 N•m

(30 ± 4 lbf•ft)

M10

29 ± 3 N•m

(21 ± 2 lbf•ft)

48 ± 6 N•m

(35 ± 4 lbf•ft)

61 ± 9 N•m

(45 ± 7 lbf•ft)

73 ± 7 N•m

(54 ± 5 lbf•ft)

M12

52 ± 6 N•m

(38 ± 4 lbf•ft)

85 ± 10 N•m

(63 ± 7 lbf•ft)

105 ± 15 N•m

(77 ± 11 lbf•ft)

128 ± 17 N•m

(94 ± 13 lbf•ft)

M14

85 ± 10 N•m

(63 ± 7 lbf•ft)

135 ± 15 N•m

(100 ± 11 lbf•ft)

170 ± 20 N•m

(125 ± 15 lbf•ft)

200 ± 25 N•m

(148 ± 18 lbf•ft)

M16

126 ± 14 N•m

(93 ± 10 lbf•ft)

205 ± 25 N•m

(151 ± 18 lbf•ft)

255 ± 30 N•m

(188 ± 22 lbf•ft)

305 ± 35 N•m

(225 ± 26 lbf•ft)

M18

170 ± 20 N•m

(125 ± 15 lbf•ft)

273 ± 32 N•m

(201 ± 24 lbf•ft)

330 ± 25 N•m

(243 ± 18 lbf•ft)

413 ± 47 N•m

(305 ± 35 lbf•ft)

NOTE:

The illustrations in this document show typical construction of the different assemblies and may

not reproduce the full detail or exact shape of the parts; however, they represent parts that have the
same or similar function.

Installation time is approximately

1

hour.

Printed in Canada. (vsi2013-033_rev1 en AP)
©2012 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

Instruction Sheet P/N 487 801 238

1 / 11

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Summary of Contents for can-am 715 001 849

Page 1: ... WHEN TORQUES ARE NOT SPECIFIED IN TEXT FASTENER SIZE 5 8 GRADE 8 8 GRADE 10 9 GRADE 12 9 GRADE M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2 N m 29 2 lbf in 5 0 0 5 N m 44 4 lbf in 7 8 0 7 N m 69 6 lbf in 9 0 1 0 N m 80 9 lbf in M6 7 5 1 0 N m 66 9 lbf in 10 0 2 0 N m 89 18 lbf in 12 8 2 2 N m 113 19 lbf in 16 0 2 0 N m 142 18 lbf in...

Page 2: ... 200 2 P9 Locking tie 368 mm 14 5 in 293 750 008 2 INSTRUCTIONS Vehicle Preparation Outlander 1 Remove seat and console tsi2012 040 100_a TYPICAL 1 Seat 2 Console For Outlander Models Pull on plastic handlebar cover to remove it from the handlebar For Outlander XT Models Unscrew both plastic U clamps that attach handle bar cover to the handlebar vsi2012 009 031_b TYPICAL 1 U clamp retaining screw ...

Page 3: ...om the grommets vsi2008 002 004_a 6 Ensure ignition key is set to OFF Installation Heated Grips Installation 1 Remove and keep handlebar grip caps RH HANDLEBAR CAP BEING REMOVED 2 Carefully cut and remove handlebar grips HAND GRIPS BEING CUT NOTICE Ensure not to cut all the way through as it will scratch the surface of the handlebar and make the insertion of the new grip more difficult Instruction...

Page 4: ... the in ner layer of the grip NOTICE Do not use other lubricants than rec ommended one Other lubricants can react with grips and cause malfunction of heated elements NOTICE Make sure lubricant does not get on body sections wipe any spillage immediately HEATED GRIPS LUBRICATION 6 Wait 2 minutes and apply more WD 40 on the inside of heated grips 7 Wait 2 more minutes and apply more WD 40 on the insi...

Page 5: ...red wire of the grip to the red wire of the heating control module Then plug the 12 V power connector to the one on the vehicle Once wires are connected put the key in ON po sition use controls and set 4th heating level 9 Position the right grip so the R is perpendicular to axis handlebar Repeat steps 4 to 7 for the right grip vsi2012 009 037_a 1 Letter indication 10 Route heated grips wires along...

Page 6: ... spring and washers location 6 Remove and discard throttle lever from hous ing NOTE Be careful to keep washer on throttle lever 7 Position existing washer on new heated throttle lever P6 8 Insert throttle lever into housing 9 Install previously removed spring in same posi tion as it was before removal 1 V07A2YA 1 Previously removed spring 10 Apply LOCTITE 271 RED P N 293 800 005 on screw threads L...

Page 7: ...rotector 13 Verify that throttle lever moves freely 14 Install previously removed inner protector in side housing 15 Position throttle lever assembly approximately 10 from horizontal of vehicle for thumb com fort vsi2012 009 502_a THROTTLE LEVER ASSEMBLY POSITIONED 10 FORWARD FROM HORIZONTAL OF VEHICLE 16 Install previously removed retaining screws lower housing to upper housing Do not torque yet ...

Page 8: ...le P1 3 Position assembly onto handlebar and gently tighten retaining screw manually to a snug fit NOTICE Do not over tighten as it may cause the heating control module to crack INSTALLATION NEAR THE BRAKE FLUID RESERVOIR 1 Heating control module P1 2 Washer P3 3 Self adhesive retaining screw P2 NOTE To allow for rubber cap installation ensure flat section of screw head is parallel to the brake fl...

Page 9: ...rness onto ve hicle 12V connector 1 Heated grips 12 volt connector 2 Vehicle 12 volt connector 8 Connect connector with green marking to plas tic cap vsi2012 009 026_a 1 Accessory connector with green marking 2 Plastic cap 9 Clip connector onto vehicle CONNECTOR CLIPPED ONTO VEHICLE 1 Metal clip 10 Connect rectangular connectors from heated grips and heated throttle lever to heated grips switch ha...

Page 10: ...r so as to allow room for the routing of the wires down the steering column vsi2012 009 031_a 1 Zone to cut off Reinstallation The handlebar cover installation is the reverse of removal procedure However pay attention to the following Torque retaining screws to specification TIGHTENING TORQUE U Clamp Retaining Screws 5 N m 5 N m 44 lbf in 4 lbf in Reinstall seat and console Installation is the re ...

Page 11: ...emory After the vehicle is started again press once on either button to go back to the latest setting To shut down both heating devices push the upper button on the heating control module for 3 seconds To restart the heating devices press either buttons on the heating control module NOTE The heating devices will be restarted at the last setting To fade out the heating devices indicator light push ...

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