background image

General Warnings

GENERAL WARNINGS

This manual contains important safety and operating instructions – read before using charger.

DANGER

• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service

area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and
rubber gloves when working on or near batteries.

• The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The total

volume of air in the charging area must be changed five times per hour. Exhaust fans should be
located at the highest point of the roof. Contact a local HVAC engineer.

• Do not charge the vehicle batteries with the vehicle covered or enclosed. Any enclosure or cover

should be removed or unzipped and pulled back when batteries are being charged. An accumulation
of hydrogen gas could result in an explosion.

• Risk of electric shock. Connect charger power cord to an outlet that has been properly installed and

grounded in accordance with all local codes and ordinances. A grounded outlet is required to reduce
risk of electric shock; do not use ground adapters or modify plug.

• Do not touch uninsulated portion of output connector or uninsulated battery terminals.

• Disconnect the AC supply before making or breaking the connections to the battery.

• Do not open or disassemble charger.

• Do not operate this charger if the AC supply cord is damaged or if the charger has received a sharp

blow, been dropped, or otherwise damaged in any way. Refer all repair work to the manufacturer
or qualified personnel.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory

or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety. Children
should be supervised to ensure that they do not play with the appliance.

WARNING

• The high frequency battery charger is programmed with an algorithm that matches the type and

design specifications of the batteries originally installed in the vehicle. Never use this charger to
charge batteries of a different type and design specification. Doing so will damage the non-matching
batteries and greatly reduce their life span. If the batteries can not be replaced with the same as
original, the charger must be replaced with one that matches the replacement batteries. See Battery
and Charger Compatibility on page 3.

• Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery in

accordance with all environmental laws or return to an authorized Club Car dealer. Frozen batteries
can explode.

• Only trained technicians should repair or service the charger. Contact your nearest Club Car

distributor/dealer.

• Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or

fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location.

• Connect the charger AC supply cord to a properly grounded, three-wire outlet of the proper voltage

and frequency as shown on the charger.

• Do not use an adapter to plug the charger with a three-prong plug into a two-prong outlet. Improper

connection of the equipment-grounding conductor can result in a fire or an electrical shock.

• Use only an appropriately sized AC power cord. See AC Power Connection on page 11.

• Do not use near fuels, grain dust, solvents, thinners, or other flammables. Chargers can ignite

flammable materials and vapors.

WARNING CONTINUED ON NEXT PAGE

High Frequency Battery Charger Owner’s Manual for Custom Solutions

Page 5

Summary of Contents for High Frequency 912-4852

Page 1: ...High Frequency Battery Charger Owner s Manual for Custom Solutions...

Page 2: ......

Page 3: ...time without notice and without the obligation of making changes to units previously sold If in English this manual is the Original Instructions provided by the manufacturer If in any language other...

Page 4: ...3 Safety Details 4 General Warnings 5 General Information 8 Operating Instructions 10 Maintenance 12 Troubleshooting Instructions 12 Battery Charger Specifications 13 Warranty 14 Page 2 High Frequency...

Page 5: ...80 8 912 4852 SVPP325512 algorithm 125 6V FLA Flooded Lead Acid Trojan T105 101661601 Crown CR225 103720301 912 4852 SVPP325510 algorithm 11 6V Heavy Duty FLA Flooded Lead Acid Trojan T145 102764401 9...

Page 6: ...ot be easily read replace the cover immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer for replacement information DANGER A DANGER indicate...

Page 7: ...edge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with...

Page 8: ...e worn cut or damaged power cords or wires replaced immediately Install surge arrestors on incoming AC power lines Surge arrestors will help protect electrical components in the charger and on the veh...

Page 9: ...people who use the batteries as well Please contact your nearest Club Car dealer or distributor for information on how to properly recycle your batteries 1403 Figure 1 Dispose of Lead acid Batteries...

Page 10: ...Long Term Storage Charge This charger is designed to be left connected to AC power during off season or long term storage Be sure to check the charger monthly to ensure the charger is operating correc...

Page 11: ...nto the wall outlet See following NOTE NOTE When the charger AC cord is connected LED lights on the charger and dash perform start up self test LEDs light up in sequence 4 After the start up self test...

Page 12: ...lashing Absorption phase complete In Finish phase Solid AC Power good AC On Amber Flashing Low AC Voltage Check voltage and power cord length see above for guidelines Fault Red Flashing Charger error...

Page 13: ...between charges until the batteries have been properly seasoned 20 to 50 charge cycles For maximum battery life Club Car recommends that electric vehicles always be recharged after 40 to 50 energy uni...

Page 14: ...input connector appropriate for use in the country of destination and on the other end an output grounding type IEC 60320 C14 plug TROUBLESHOOTING INSTRUCTIONS See General Warnings on page 5 If a faul...

Page 15: ...urrent amps Max 12 Amps Nominal 9 5 Amps rms 120 VAC 5 Amps rms 230 VAC DC OUTPUT DC voltage VDC nominal 48 V DC voltage VDC maximum 68 V DC current maximum 18 Amps Interlock current maximum 1 Amp DIM...

Page 16: ...Warranty WARRANTY To be determined Page 14 High Frequency Battery Charger Owner s Manual for Custom Solutions...

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ...Publication Part Number 103814508 Edition Code 0810B1010A 103814508...

Reviews: