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General Information

GENERAL INFORMATION

The High Frequency Battery Charger functions as an integral part of the vehicles’ electrical system and will not work
with other electric vehicles. The charger is pre-programmed with a specific charge algorithm that is appropriate
to the specific battery type used in the vehicle.

See Battery and Charger Compatibility on page 3.

When the

charger is connected, LED lights on the charger and dash perform start-up self-test (LEDs light up in sequence).

See

Charger Displays on page 10.

The charger utilizes sophisticated charge termination criterion to shut off automatically, preventing the possibility of
either undercharging or overcharging. The charger accomplishes this by monitoring battery voltage, charge current,
charge time and using strict dV/dt termination criterion.

FEATURES

• Charge Interlock

When the AC power cord is inserted into a wall receptacle, the charger locks out the vehicle drive system. This
prevents the possibility of driving the vehicle while the charger is plugged in and potentially damaging the vehicle
and charger.

• Long-Term Storage Charge

This charger is designed to be left connected to AC power during off-season or long-term storage. Be sure to check
the charger monthly to ensure the charger is operating correctly during storage. The charger will enter maintenance
mode if supported by the charge algorithm or automatically activate if battery voltage drops <2.1 Volts per cell
(24 cells is 50.4 Volts) or 30 days have elapsed. To return the vehicle to service, disconnect the AC cord from
the wall outlet, wait 15 seconds and then plug the AC cord back in. The charger will activate. Allow the vehicle to
complete one full charge cycle before putting it into service.

UL AND CSA LISTING

When operated on a 120-volt / 60 Hz electrical system, this battery charger has been listed by Underwriters
Laboratories and by the Canadian Underwriters (thereby meeting the criteria of the Canadian Standards Association).

CE COMPLIANCE

This battery charger is compliant with the EU EMC Directive 2004/108/EC.

IP (INGRESS PROTECTION) RATING

The enclosure of the charger has been tested successfully to EN60529, meeting IP66. The AC supply inlet is rated to
IP20, which is suitable for indoor use only. Keep all AC connections clean and dry.

Page 8

High Frequency Battery Charger Owner’s Manual for Custom Solutions

Summary of Contents for High Frequency 912-4852

Page 1: ...High Frequency Battery Charger Owner s Manual for Custom Solutions...

Page 2: ......

Page 3: ...time without notice and without the obligation of making changes to units previously sold If in English this manual is the Original Instructions provided by the manufacturer If in any language other...

Page 4: ...3 Safety Details 4 General Warnings 5 General Information 8 Operating Instructions 10 Maintenance 12 Troubleshooting Instructions 12 Battery Charger Specifications 13 Warranty 14 Page 2 High Frequency...

Page 5: ...80 8 912 4852 SVPP325512 algorithm 125 6V FLA Flooded Lead Acid Trojan T105 101661601 Crown CR225 103720301 912 4852 SVPP325510 algorithm 11 6V Heavy Duty FLA Flooded Lead Acid Trojan T145 102764401 9...

Page 6: ...ot be easily read replace the cover immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer for replacement information DANGER A DANGER indicate...

Page 7: ...edge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with...

Page 8: ...e worn cut or damaged power cords or wires replaced immediately Install surge arrestors on incoming AC power lines Surge arrestors will help protect electrical components in the charger and on the veh...

Page 9: ...people who use the batteries as well Please contact your nearest Club Car dealer or distributor for information on how to properly recycle your batteries 1403 Figure 1 Dispose of Lead acid Batteries...

Page 10: ...Long Term Storage Charge This charger is designed to be left connected to AC power during off season or long term storage Be sure to check the charger monthly to ensure the charger is operating correc...

Page 11: ...nto the wall outlet See following NOTE NOTE When the charger AC cord is connected LED lights on the charger and dash perform start up self test LEDs light up in sequence 4 After the start up self test...

Page 12: ...lashing Absorption phase complete In Finish phase Solid AC Power good AC On Amber Flashing Low AC Voltage Check voltage and power cord length see above for guidelines Fault Red Flashing Charger error...

Page 13: ...between charges until the batteries have been properly seasoned 20 to 50 charge cycles For maximum battery life Club Car recommends that electric vehicles always be recharged after 40 to 50 energy uni...

Page 14: ...input connector appropriate for use in the country of destination and on the other end an output grounding type IEC 60320 C14 plug TROUBLESHOOTING INSTRUCTIONS See General Warnings on page 5 If a faul...

Page 15: ...urrent amps Max 12 Amps Nominal 9 5 Amps rms 120 VAC 5 Amps rms 230 VAC DC OUTPUT DC voltage VDC nominal 48 V DC voltage VDC maximum 68 V DC current maximum 18 Amps Interlock current maximum 1 Amp DIM...

Page 16: ...Warranty WARRANTY To be determined Page 14 High Frequency Battery Charger Owner s Manual for Custom Solutions...

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Page 20: ...Publication Part Number 103814508 Edition Code 0810B1010A 103814508...

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