background image

 

2000 Carryall 272 Vehicle Owner’s Manual      i

  

 

FUEL AND OIL RECOMMENDATIONS

Fuel

Use only clean, fresh, unleaded regular grade

gasoline.
Octane Rating

The octane rating of a gasoline is a measure

of its resistance to “knocking”. Use of a mini-
mum of 87 octane of the anti-knock index is
recommended.The anti-knock index is posted on
service station pumps in the U.S.A.

Oxygenated Fuel

If you use oxygenated fuel (either ethanol or
MTBE added to gasoline), be sure it is unleaded
and meets the minimum octane rating require-
ment.

The following are the EPA approved percent-

ages of fuel oxygenates.

ETHANOL: (Ethyl or Grain Alcohol) You may
use gasoline containing up to 10% ethanol by
volume.

MTBE: (Methyl Tertiary Butyl Ether) You may
use gasoline containing up to 15% MTBE by
volume.
METHANOL: (Methanol or Wood Alcohol) 5% by
volume.

You may use gasoline containing up to 5%

methanol by volume, as long as it also contains
cosolvents and corrosion inhibitors to protect
the fuel system. Gasoline containing more than
5% methanol by volume may cause starting
and/or performance problems. It may also dam-
age metal, rubber, and plastic parts of your fuel
system.

Engine Oil

The following engine oils are recommended.

API Service Classification: SC, SD, SE, SF,
SG, or SH.

Oil Viscosity

Choose the viscosity according to the tem-

perature as follows:

Fuel Information

THIS VEHICLE IS CERTIFIED TO OPER-

ATE ON UNLEADED REGULAR GRADE
GASOLINE ONLY. A minimum of 87 octane of
the anti-knock index is recommended. The anti-
knock index is posted on service station pumps
in the U.S.A.
Emission Control Information

To protect the environment in which we all

live, Club Car has incorporated crankcase emis-
sion (1) and exhaust emission (2) control sys-
tems (EM) in compliance with applicable regu-
lations of the U.S. Environmental Protection
Agency and California Air Resources Board.
1. Crankcase Emission Control System

A sealed-type crankcase emission control

system is used to eliminate blow-by gases. The
blow-by gases are led to the breather chamber
through the crankcase. Then, it is led to the air
cleaner.

Oil is separated from the gases while passing

through the inside of the breather chamber
from the crankcase, and then returned back to
the bottom of the crankcase.

2. Exhaust Emission Control System

The exhaust emission control system applied

to this engine consists of a carburetor and an
ignition system having optimum ignition timing
characteristics.

The carburetors have been calibrated to

provide lean air/fuel mixture characteristics
and optimum fuel economy with a suitable air
cleaner and exhaust system.
Maintenance and Warranty

Proper maintenance is necessary to ensure

that your engine will continue to have low emis-
sion levels. Those items identified by the Periodic
Maintenance Chart are necessary to ensure
compliance with the applicable standards.

The Club Car Limited Emission Control

System Warranty requires that you return your
engine to an authorized Club Car Dealer for
remedy under warranty. Please read the warranty
carefully, and keep it valid by complying with
the owner’s obligations it contains.
Tampering with Emission Control
System Prohibited

California State law prohibits the following

acts or the causing thereof: (1) the removal or
rendering inoperative by any person other than
for purposes of maintenance, repair, or replace-
ment, of any device or element of design incor-
porated into any new engine for the purposes of
emission control prior to its sale or delivery to the
ultimate purchaser or while it is in use, or (2) the
use of the engine after such device or element of
design has been removed or rendered inopera-
tive by any person.

Among those acts presumed to constitute

tampering are the acts listed below:

Do not tamper with the original emission relat-

ed parts:
• Carburetor and internal parts
• Spark plugs
• Magneto or electronic ignition system
• Fuel filter element
• Air cleaner element
• Crankcase
• Cylinder head
• Breather chamber and internal parts
• Intake pipe and tube

EMISSION CONTROL INFORMATION

-20

°

C -10

°

C

0

°

C

10

°

C

20

°

C

30

°

C

40

°

C

-4

°

F

14

°

F

32

°

F

50

°

F

68

°

F

86

°

F 104

°

F

SAE 5W-20

SAE 10W-30/SAE 10W-40

SAE 30

SAE 40

NOTE

• If “knocking or pinging” occurs, use a

different brand of gasoline or higher
octane rating.

• Do not mix oil with gasoline.

• Gasoline is extremely flammable and

can be explosive under certain con-
ditions. Turn the engine switch OFF.
Do not smoke. Make sure the area is
well ventilated and free from any
source of flame or spar ks; this
includes any appliance with a pilot
light. Never fill the tank so the fuel
level rises into the filler neck. If the
tank is overfilled, heat may cause
the fuel to expand and overflow
through the vent in the fuel tank.

• After refueling, make sure the tank

cap is closed securely.

• If gasoline is spilled on the fuel tank

wipe it off immediately.

WARNING

CAUTION

WARNING

WARNING

THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE
OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM

.

NOTE

• Using multi-grade oils (5W-20, 10W-

30, and 10W-40) will increase oil
consumption. Check oil level more
frequently when using them.

Summary of Contents for Carryall 272 200

Page 1: ...2000 Owner s Manual Carryall 272 Gasoline Vehicles...

Page 2: ......

Page 3: ...ated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that yo...

Page 4: ...this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice...

Page 5: ...ury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to...

Page 6: ...tment 15 Loading and Unloading 16 Towing with the Vehicle 16 Transporting on a Trailer 17 Storage 18 Maintenance 20 Daily Pre Operation Safety Checklist 20 Periodic Service Schedule 21 Periodic Lubric...

Page 7: ...utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state me...

Page 8: ...Club Car dealer THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVER...

Page 9: ...IR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS MANUAL AND FOLLOW ALL DANGER WARNING AND CAUTION PROCEDURES LISTED IN THIS...

Page 10: ...de vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to d...

Page 11: ...AXIMUM TONGUE WEIGHT 150 lbs CCI 1011553 NOTICE WARNING L A T C H 0 P E N Crush area Can cause severe injury Stay clear when closing bed CCI 1015437 01 WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJ...

Page 12: ...ral All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check hose clamps for tight fit and the starter belt for tightness Warning Decals Check to...

Page 13: ...usual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Club Car dealer or a trained technician investigate anything unusual CONTROLS Read DANGER and WARNING on page 3...

Page 14: ...rward Reverse handle is in either FORWARD or REVERSE and the park brake is released depressing the accelerator pedal will start the engine and the vehicle will begin moving in the direction selected A...

Page 15: ...With the cam in this position the vehicle will not operate if the Forward Reverse handle is placed in either the FORWARD or REVERSE position To put the cam back into the OPERATE position pull the cam...

Page 16: ...k slow the vehicle to no more than half throttle and pull differential lock handle toward the back of the vehicle The differential lock will engage when power to both rear wheels is required 2 To dise...

Page 17: ...e fuel hour gauge and steering column Pull the headlight control knob out to turn headlights on and push the knob in to turn headlights off SEAT LATCH AND ADJUSTMENT Carryall 272 seats are hinged to a...

Page 18: ...VES IN A MOVING CARRYALL VEHICLE BEFORE ALLOWING THEM TO RIDE IN ONE BE SURE ALL PERSONS CAN PROPERLY OPERATE THE VEHICLE PRIOR TO ALLOWING THEM TO DRIVE THE VEHICLE FOR NIGHT USE THE VEHICLE MUST BE...

Page 19: ...FOR ADVERSE DRIVING CONDITIONS SUCH AS WET GRASS OR ROUGH TERRAIN DO NOT USE THE VEHICLE ON PUBLIC ROADS IT IS NEITHER DESIGNED NOR INTENDED FOR STREET USE AND SHOULD NOT BE LICENSED FOR USE ON PUBLI...

Page 20: ...f the vehicle Figure 12 and an automati cally engaging prop rod Figure 14 To lift the bed pull the latch handle toward the rear of the vehicle and lift the bed To close the bed lower it gently until t...

Page 21: ...fway down remove hand from prop rod and continue lowering the bed gently until the bed latch engages DO NOT drop the bed SHOCK ABSORBER ADJUSTMENT The vehicle arrives from the factory with the front c...

Page 22: ...URNING THE VEHICLE AVOID SUDDEN STARTS SUDDEN STOPS AND ABRUPT TURNS MAKE SURE CARGO IS WELL SECURED AVOID TOP HEAVY LOADS THE CENTER OF GRAVITY OF LOAD SHOULD NEVER EXCEED 15 INCHES 38 CM ABOVE THE B...

Page 23: ...TO HEED THIS WARNING MAY CAUSE VEHICLE TO OVERTURN POSSIBLY RESULTING IN SEVERE PERSONAL INJURY TURN FUEL SHUT OFF VALVE TO CLOSED OFF DO NOT ALLOW RIDERS IN THE TRAILER BEING TOWED AVOID SUDDEN START...

Page 24: ...OPERATING THE VEHICLE STORE GASOLINE IN AN APPROVED GASOLINE CONTAINER ONLY STORE IN A WELL VENTILATED AREA AWAY FROM SPARKS OPEN FLAMES HEATERS OR HEAT SOURCES KEEP GASOLINE OUT OF THE REACH OF CHIL...

Page 25: ...Capacities Page 23 6 Grease front suspension and do all other semiannual periodic lubrication See Periodic Lubrication Schedule Page 22 7 Thoroughly clean body seats cargo bed engine compartment and u...

Page 26: ...ally inspect for wear damage and proper inflation Exhaust system Check for leaks Forward Reverse shifter Check for proper operation See Controls Page 6 Fuel system Check fuel tank lines cap pump fuel...

Page 27: ...ine compartment and underside of vehicle Do not wash engine when hot Dispose of waste water properly Semiannual service by trained technician only every 50 hours of operation Battery Clean terminals a...

Page 28: ...sh rod pivots mounts and shifter cable pivots 2 Dry Moly Lube Club Car Part No 1012151 Front Suspension 2 fittings 3 Chassis Lube EP NLGI Grade 2 Check add brake fluid 4 Use ONLY DOT 5 silicone Brake...

Page 29: ...e reservoir diaphragm should not have holes or other damage LIQUID CAPACITIES Engine Crankcase without filter 32 oz 95 liters Engine Crankcase with filter 38 oz 1 12 liters Transaxle 30 4 oz 90 liters...

Page 30: ...getting low the engine oil level should be checked monthly Figure 20 Page 24 The vehicle should be on a level surface when checking oil OIL VISCOSITY Choose the viscosity according to the temperature...

Page 31: ...MUST BE GROUNDED TO THE PUMP BEFORE AND DURING THE FUELING OPERATION IF VEHICLE HAS AN ALL WEATHER ENCLOSURE INSTALLED THE GAS TANK MUST BE PROPERLY VENTED AS SHOWN FIGURE 22 TO AVOID THE POSSIBILITY...

Page 32: ...ECTS CAN CAUSE SPARKS WHEN SHORTED ACROSS A BATTERY FOLLOW ALL INSTRUCTIONS CAREFULLY WHEN WORKING WITH BATTERIES CHARGE BATTERY IN WELL VENTILATED AREA ONLY POISON CONTAINS ACID CAUSES SEVERE BURNS A...

Page 33: ...uent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehic...

Page 34: ...eptacle for the remote operation switch See Vehicle Feature Identification Pages 4 and 5 The winch kit available from Club Car includes a remote operation switch which enables the operator to move awa...

Page 35: ...brakes on each wheel with separate hand operated park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Side and Rear Body All aluminum Front Body ABS DR acrylic molded in color Tires 23 x...

Page 36: ...d deal ers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF...

Page 37: ...ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WAR RANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM T...

Page 38: ......

Page 39: ......

Page 40: ...Transportation and Utility Vehicles Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102067307 Edition Code 0899A00000...

Reviews: