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Periodic Service Schedule

2000 Carryall 272 Vehicle Owner’s Manual      21

PERIODIC SERVICE SCHEDULE          

 

      

• SERVICE, REPAIRS, AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE 2000

CARRYALL 272 MAINTENANCE & SERVICE MANUAL.

• IF THE VEHICLE IS CONSTANTLY HAULING HEAVY LOADS OR TOWING A TRAILER, THESE

PREVENTATIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED MORE OFTEN
THAN RECOMMENDED IN THE PERIODIC SERVICE SCHEDULE. 

• BOTH THE PERIODIC SERVICE SCHEDULE AND THE PERIODIC LUBRICATION SCHEDULE

MUST BE FOLLOWED TO KEEP VEHICLE IN OPTIMUM OPERATING CONDITION. 

PERIODIC SERVICE SCHEDULE

REGULAR INTERVAL

SERVICE

Monthly service by owner 
or trained technician.

Engine

Check engine oil level. Change as required. See Lubrication 
Schedule, page 22
Dispose of used oil properly. 

Check engine cooling air intake; clean as necessary. 
Visually inspect unshrouded area around engine exhaust for 
grass and debris and clean as necessary.

Tires 

Check air pressure and adjust as necessary 
See Vehicle Capacities Chart on page 23. 

General Vehicle 

Wash engine compartment and underside of vehicle. Do not 

wash engine when hot.  Dispose of waste water properly.

Semiannual service by 
trained technician only.
(every 50 hours of 
operation). 

Battery 

Clean terminals and wash dirt from casing. 
Check electrolyte level. See page 26

Front Wheel Alignment and Toe-in 

Check and adjust as required. 
See Maintenance & Service Manual. 

Electrical wiring and connections 

Check for tightness and damage. 

Brake System 

Inspect master cylinder, wheel cylinders, and brake lines and 
hoses for damage or leakage. 

Check parking brake cables for damage.  Replace as required. 

Check brake shoes and drums. Replace if necessary. 
See Maintenance & Service Manual.

Annual service by 
trained technician only 
(every 100 hours of 
operation). 

Engine 

Check for leaks around gaskets, fill plugs, etc.  

Inspect, clean and regap spark plug.  Replace if necessary.  

Engine Air Intake System 

Check air filter element. Clean or replace if necessary. 
Dispose of used filter element properly. 

Check clamps for tightness; check hose for cracks. 

General Vehicle 

Check for loose hardware and tighten as required. 

Two year service by 
trained technician only 
(every 200 hours of 
operation). 

Fuel Filters 

Replace. Dispose of used filters properly. 

WARNING

NOTE

Summary of Contents for Carryall 272 200

Page 1: ...2000 Owner s Manual Carryall 272 Gasoline Vehicles...

Page 2: ......

Page 3: ...ated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that yo...

Page 4: ...this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice...

Page 5: ...ury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to...

Page 6: ...tment 15 Loading and Unloading 16 Towing with the Vehicle 16 Transporting on a Trailer 17 Storage 18 Maintenance 20 Daily Pre Operation Safety Checklist 20 Periodic Service Schedule 21 Periodic Lubric...

Page 7: ...utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state me...

Page 8: ...Club Car dealer THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVER...

Page 9: ...IR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS MANUAL AND FOLLOW ALL DANGER WARNING AND CAUTION PROCEDURES LISTED IN THIS...

Page 10: ...de vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to d...

Page 11: ...AXIMUM TONGUE WEIGHT 150 lbs CCI 1011553 NOTICE WARNING L A T C H 0 P E N Crush area Can cause severe injury Stay clear when closing bed CCI 1015437 01 WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJ...

Page 12: ...ral All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check hose clamps for tight fit and the starter belt for tightness Warning Decals Check to...

Page 13: ...usual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Club Car dealer or a trained technician investigate anything unusual CONTROLS Read DANGER and WARNING on page 3...

Page 14: ...rward Reverse handle is in either FORWARD or REVERSE and the park brake is released depressing the accelerator pedal will start the engine and the vehicle will begin moving in the direction selected A...

Page 15: ...With the cam in this position the vehicle will not operate if the Forward Reverse handle is placed in either the FORWARD or REVERSE position To put the cam back into the OPERATE position pull the cam...

Page 16: ...k slow the vehicle to no more than half throttle and pull differential lock handle toward the back of the vehicle The differential lock will engage when power to both rear wheels is required 2 To dise...

Page 17: ...e fuel hour gauge and steering column Pull the headlight control knob out to turn headlights on and push the knob in to turn headlights off SEAT LATCH AND ADJUSTMENT Carryall 272 seats are hinged to a...

Page 18: ...VES IN A MOVING CARRYALL VEHICLE BEFORE ALLOWING THEM TO RIDE IN ONE BE SURE ALL PERSONS CAN PROPERLY OPERATE THE VEHICLE PRIOR TO ALLOWING THEM TO DRIVE THE VEHICLE FOR NIGHT USE THE VEHICLE MUST BE...

Page 19: ...FOR ADVERSE DRIVING CONDITIONS SUCH AS WET GRASS OR ROUGH TERRAIN DO NOT USE THE VEHICLE ON PUBLIC ROADS IT IS NEITHER DESIGNED NOR INTENDED FOR STREET USE AND SHOULD NOT BE LICENSED FOR USE ON PUBLI...

Page 20: ...f the vehicle Figure 12 and an automati cally engaging prop rod Figure 14 To lift the bed pull the latch handle toward the rear of the vehicle and lift the bed To close the bed lower it gently until t...

Page 21: ...fway down remove hand from prop rod and continue lowering the bed gently until the bed latch engages DO NOT drop the bed SHOCK ABSORBER ADJUSTMENT The vehicle arrives from the factory with the front c...

Page 22: ...URNING THE VEHICLE AVOID SUDDEN STARTS SUDDEN STOPS AND ABRUPT TURNS MAKE SURE CARGO IS WELL SECURED AVOID TOP HEAVY LOADS THE CENTER OF GRAVITY OF LOAD SHOULD NEVER EXCEED 15 INCHES 38 CM ABOVE THE B...

Page 23: ...TO HEED THIS WARNING MAY CAUSE VEHICLE TO OVERTURN POSSIBLY RESULTING IN SEVERE PERSONAL INJURY TURN FUEL SHUT OFF VALVE TO CLOSED OFF DO NOT ALLOW RIDERS IN THE TRAILER BEING TOWED AVOID SUDDEN START...

Page 24: ...OPERATING THE VEHICLE STORE GASOLINE IN AN APPROVED GASOLINE CONTAINER ONLY STORE IN A WELL VENTILATED AREA AWAY FROM SPARKS OPEN FLAMES HEATERS OR HEAT SOURCES KEEP GASOLINE OUT OF THE REACH OF CHIL...

Page 25: ...Capacities Page 23 6 Grease front suspension and do all other semiannual periodic lubrication See Periodic Lubrication Schedule Page 22 7 Thoroughly clean body seats cargo bed engine compartment and u...

Page 26: ...ally inspect for wear damage and proper inflation Exhaust system Check for leaks Forward Reverse shifter Check for proper operation See Controls Page 6 Fuel system Check fuel tank lines cap pump fuel...

Page 27: ...ine compartment and underside of vehicle Do not wash engine when hot Dispose of waste water properly Semiannual service by trained technician only every 50 hours of operation Battery Clean terminals a...

Page 28: ...sh rod pivots mounts and shifter cable pivots 2 Dry Moly Lube Club Car Part No 1012151 Front Suspension 2 fittings 3 Chassis Lube EP NLGI Grade 2 Check add brake fluid 4 Use ONLY DOT 5 silicone Brake...

Page 29: ...e reservoir diaphragm should not have holes or other damage LIQUID CAPACITIES Engine Crankcase without filter 32 oz 95 liters Engine Crankcase with filter 38 oz 1 12 liters Transaxle 30 4 oz 90 liters...

Page 30: ...getting low the engine oil level should be checked monthly Figure 20 Page 24 The vehicle should be on a level surface when checking oil OIL VISCOSITY Choose the viscosity according to the temperature...

Page 31: ...MUST BE GROUNDED TO THE PUMP BEFORE AND DURING THE FUELING OPERATION IF VEHICLE HAS AN ALL WEATHER ENCLOSURE INSTALLED THE GAS TANK MUST BE PROPERLY VENTED AS SHOWN FIGURE 22 TO AVOID THE POSSIBILITY...

Page 32: ...ECTS CAN CAUSE SPARKS WHEN SHORTED ACROSS A BATTERY FOLLOW ALL INSTRUCTIONS CAREFULLY WHEN WORKING WITH BATTERIES CHARGE BATTERY IN WELL VENTILATED AREA ONLY POISON CONTAINS ACID CAUSES SEVERE BURNS A...

Page 33: ...uent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehic...

Page 34: ...eptacle for the remote operation switch See Vehicle Feature Identification Pages 4 and 5 The winch kit available from Club Car includes a remote operation switch which enables the operator to move awa...

Page 35: ...brakes on each wheel with separate hand operated park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Side and Rear Body All aluminum Front Body ABS DR acrylic molded in color Tires 23 x...

Page 36: ...d deal ers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF...

Page 37: ...ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WAR RANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM T...

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Page 40: ...Transportation and Utility Vehicles Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102067307 Edition Code 0899A00000...

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