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Maintenance

2004 Pioneer 1200/Carryall 272/Turf 272/Bobcat 2100 Gasoline Vehicle Owner’s Manual (Europe)

Page 23

MAINTENANCE

Read DANGER and WARNING on page 8.

To ensure trouble-free vehicle performance, it is very important to follow an established preventive mainte-
nance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive
repairs that result from neglect. Use the Pre-Operation and Daily Safety Checklist on page 15 and the follow-
ing Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working con-
dition.

Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent
further damage to the vehicle and avoid the possibility of injury due to unsafe conditions.

Contact your local Pioneer dealer for repairs and semiannual and annual periodic service.

∆ 

WARNING

• If any problems are found during scheduled inspection or service, do not operate the vehicle

until repairs are made. Failure to make necessary repairs could result in fire, property
damage, severe personal injury, or death.

• Do not wear loose clothing or jewelry, such as rings, watches, chains, etc., when servicing the

vehicle.

• Turn key switch to the OFF position, remove the key, place the Forward/Reverse handle in the

NEUTRAL position, and chock the wheels prior to servicing.

• Moving parts – Do not attempt to service vehicle while the engine is running.

• Do not work on vehicle powertrain or under the cargo bed when it is loaded.

• Turn fuel shut-off valve to the closed (OFF) position (Figure 10, Page 21).

• Hot! Do not attempt to service hot engine or exhaust system. Attempting to do so could cause

severe burns.

• For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.

If the vehicle is equipped with a prop rod, ensure that it is securely engaged. Do not close bed
until all persons are clear of cargo bed area. Keep hands clear of all crush areas. Do not drop
cargo bed; lower gently and keep entire body clear. Failure to heed this warning could result
in severe personal injury or death.

• To avoid unintentionally starting the vehicle:

- Disconnect battery cables, negative (–) cable first (Figure 1, Page 7).

- Disconnect the spark plug wire from the spark plug.

• If wires are removed or replaced make sure wiring and wire harness are properly routed and

secured. Failure to properly route and secure wiring could result in vehicle malfunction,
property damage, personal injury, or death.

• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic

floor jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold
vehicle in raised position. Use approved jack stands of proper weight capacity to support the
vehicle and chock the wheels that remain on the floor. When not performing a test or service
procedure that requires movement of the wheels, lock the brakes.

Summary of Contents for Bobcat 2100 2004

Page 1: ...Gasoline Vehicles Carryall 272 Turf 272 Pioneer 1200 Bobcat 2100 2004 Owner s Manual...

Page 2: ......

Page 3: ...vehicle warranty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual conta...

Page 4: ...e to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In...

Page 5: ...d Daily Safety Checklist 15 Driving Instructions 16 Loading and Unloading 18 Towing with the Vehicle 19 Transporting on a Trailer 20 Storage 20 Maintenance 23 Periodic Service Schedule 24 Periodic Lub...

Page 6: ...and straight up and down slopes Do not start vehicle until all occupants are seated Front seats One 1 person per seat maximum Operate from driver side only and not on public roads Keep entire body ins...

Page 7: ...ight 1080 kg Supporting Force on Tow Hook 667 N Drawbar Pull 3500 N Maximum Load on Trailer 360 kg SVP184201 Club Car Inc 4125 Washington Rd Augusta GA 30809 USA INCORRECT WIRING COULD RESULT IN SEVER...

Page 8: ...of severe personal injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understan...

Page 9: ...d If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal inju...

Page 10: ...move the key and place the Forward Reverse handle in the NEUTRAL position Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in dec...

Page 11: ...urge the owner oper ator to read and understand this manual MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted on the frame directly above the accelerator p...

Page 12: ...leaving the vehicle With the differential lock engaged vehicle turning functions are greatly reduced To prevent loss of vehicle control when differential lock is engaged do not operate vehicle at spe...

Page 13: ...irection or towards the passenger REVERSE to operate the vehicle in reverse The engine can be started only when the handle is in the straight up position NEU TRAL The engine must be at idle before shi...

Page 14: ...e until handle latches into place To disengage pull up on the handle and press the button on the end of the handle Push handle down See following WARNING WARNING The park brake has multiple locking po...

Page 15: ...caution when attempting to turn vehicle Disengage differential lock on paved surfaces The differential lock is used to provide better traction at the rear wheels when necessary Engaging the differ ent...

Page 16: ...or extended periods of time without the engine running or with the engine idling will discharge the battery SEAT LATCH AND ADJUSTMENT Vehicle seats are hinged to allow easy access to the engine compar...

Page 17: ...heck fuel tank lines cap pump fuel filters and carburetor for fuel leakage on a daily basis Exhaust system Check for leaks Hydraulic brakes Check fluid level See Master Cylinder on page 27 PERFORMANCE...

Page 18: ...hicle must be equipped with headlights taillights and reflectors The vehicle is not specially equipped for handicapped persons Be sure all passengers are capable of securing themselves in a moving veh...

Page 19: ...er is seated and holding on to hand hold Driver should have both hands on the steering wheel 5 Make sure wheels are turned in desired direction and nothing is in your path 6 Make sure the Forward Reve...

Page 20: ...hen the vehicle is not in use Figure 10 Page 21 See also Figure 17 Page 29 LOADING AND UNLOADING WARNING Firmly engage the park brake before loading the vehicle Do not allow riders in the cargo bed Re...

Page 21: ...d not exceed the weight previously specified Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling...

Page 22: ...f the trailer use caution when making turns Never transport the vehicle on a trailer with a load in the vehicle cargo bed Remove the vehicle windshield before transporting on a trailer If the vehicle...

Page 23: ...then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 3 3 Fill fuel tank to about 1 inch 2 5 cm from top of fuel tank and following manufacturer s directions...

Page 24: ...ug from fuel tank vent 1 2 Connect vent tube to fuel tank vent 2 Connect battery cables positive cable first 3 Completely open the fuel shut off valve Figure 11 Page 21 Make sure the valve is fully op...

Page 25: ...Moving parts Do not attempt to service vehicle while the engine is running Do not work on vehicle powertrain or under the cargo bed when it is loaded Turn fuel shut off valve to the closed OFF positio...

Page 26: ...made per instructions in the appropriate maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedures sh...

Page 27: ...alignment and toe in Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness...

Page 28: ...2 fittings Chassis Lube EP NLGI Grade 2 Check add brake fluid Use only US DOT 5 silicone brake fluid Annually by trained technician only every 100 hours of operation Check fill unitized transaxle to...

Page 29: ...silicone brake fluid Use of any other type brake fluid is not recommended ENGINE OIL Even though the low oil warning light on the dash should illuminate if oil is getting low the engine oil level shou...

Page 30: ...multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them Figure 15 Oil Level Figure 16 Oil Viscosity Chart full low safe level level Oil...

Page 31: ...ted as shown Figure 17 To avoid the possibility of fire clean up any spilled gasoline before operating the vehicle CAUTION To allow for expansion do not fill higher than one inch 2 54 cm from the top...

Page 32: ...with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Do not jump start the vehicle To charge the battery use a...

Page 33: ...zers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The front body is made of an ABS DR acrylic material similar to the material used to manufactur...

Page 34: ...verse and differential lock feature Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Torque converter Automatic variable speed d...

Page 35: ...ubic feet Load bed size flat bed dimensions 46 9 x 48 3 in 119 x 123 cm Vehicle rated capacity level surface only 1200 lb 544 kg Bed load capacity level surface only 800 lb 363 kg Standard seating cap...

Page 36: ...cm six inches See following WARNING WARNING Lift only one end of a vehicle at a time Before lifting set the park brake when lifting the front of the vehicle unload the cargo bed and chock the wheels t...

Page 37: ...tems which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also...

Page 38: ...ENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS REL...

Page 39: ......

Page 40: ...o 102397414 Edition Code 0803A00000 English Manufactured by Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Int l 1 706 863 3000 Fax 1 706...

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