Club Car 2007 XRT 850 Owner'S Manual Download Page 7

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Safety Decal Identification

SAFETY DECAL IDENTIFICATION

The following pages contain safety decal identification information. For detailed information on specific features,
read the appropriate section in this manual.

XRT 850-E ELECTRIC VEHICLE

2916

101825101

Decal, On/Off Key Switch (above key switch)

103961601

Decal, Rollover Warning (on instrument panel)

102075801

Decal, Young Driver Warning (below instrument

panel)

105137108

Decal, Vehicle Loading Instructions (below

instrument panel)

103210301

Decal, Forward/Reverse (on instrument panel)

Directional Arrow

103783001

Decal, Operating Instructions (on steering wheel)

XRT 850 Electric and Gasoline Vehicle Owner’s Manual

Page 5

Summary of Contents for 2007 XRT 850

Page 1: ...XRT 850 Electric and Gasoline Vehicle Owner s Manual Refer to back cover for applicable build code range...

Page 2: ......

Page 3: ...All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car LLC The information contained in this document is...

Page 4: ...se contact your local authorized Club Car dealer or distributor who will be able to provide technical advice perform warranty work and sell parts and service manuals For the name and address of the au...

Page 5: ...Storage Electric Vehicles with PowerDrive 3 Battery Chargers 31 Storage Electric Vehicles with QuiQ Battery Chargers 33 Storage Gasoline Vehicles 35 Maintenance 36 Periodic Service Schedules 37 Period...

Page 6: ...Warranties 70 Page 4 XRT 850 Electric and Gasoline Vehicle Owner s Manual...

Page 7: ...7 2 1 4 5 6 3 1 101825101 Decal On Off Key Switch above key switch 5 103961601 Decal Rollover Warning on instrument panel 2 102075801 Decal Young Driver Warning below instrument panel 6 105137108 Deca...

Page 8: ...gue Weight Notice on trailer receiver hitch 3 101908601 Decal Tow Switch Warning on Tow Run switch plate under seat 2 101553901 Decal Bed Loading Warning on cargo bed or seat back 4 101931501 Decal Co...

Page 9: ...arning on instrument panel 2 102075801 Decal Young Driver Warning below instrument panel 6 105137108 Decal Vehicle Loading Instructions below instrument panel 3 103210201 Decal Forward Reverse on inst...

Page 10: ...g Warning on cargo bed or seat back 6 102458901 Decal Hot Surface Warning on engine air deflector 3 101915201 Decal Frame Ground Governor Warning on vehicle frame near battery 7 103205501 Decal Mainte...

Page 11: ...n this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to unders...

Page 12: ...ractice that can result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that can result in property damage GENERAL WARNINGS The f...

Page 13: ...ould have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation Electric vehicles only En...

Page 14: ...s to 80 in lb 9 N m 3 Coat terminals with Battery Terminal Protector Spray CC PN 1014305 to minimize corrosion 4 Connect the spark plug wire to the spark plug 1 2 Viewed from passenger side of vehicle...

Page 15: ...rminals with Battery Terminal Protector Spray CC PN 1014305 to minimize corrosion RECYCLING LEAD ACID BATTERIES WARNING Lead acid batteries contain lead Pb other metals acids and other compounds If im...

Page 16: ...nings for more information 1642 Figure 5 International Safety Symbols on Batteries GENERAL INFORMATION This manual features XRT 850 vehicles The electric vehicle is equipped with the IQ System The gas...

Page 17: ...r the other must be installed at all times during vehicle operation to achieve proper balance Figure 6 and Figure 7 See following WARNING WARNING Do not operate the vehicle without an installed front...

Page 18: ...the vehicle serial number available when ordering parts or making inquiries A 17 digit Product Information Number PIN is included on this vehicle next to the serial number Figure 8 This number may be...

Page 19: ...NOTE NOTE When the key is turned to the OFF position the main vehicle systems are disabled The key switch may be used as an emergency stop The key can be removed only when the key switch is in the OF...

Page 20: ...and Indicators 0 1 2 1 1 10 1 3 4 5 2 6 7 8 75 Figure 10 Instrument Panel Gasoline Vehicles 1 3 4 2 76 Figure 11 Instrument Panel Electric Vehicles Page 18 XRT 850 Electric and Gasoline Vehicle Owner...

Page 21: ...arning light will not come on if the charge is 90 or more complete The onboard computer will retain in memory the amount of charge needed to fully replenish the batteries and will complete the charge...

Page 22: ...the operator to monitor the fuel level in the vehicle The hour meter should be used by the trained technician to track vehicle usage and determine when periodic service procedures are required See Per...

Page 23: ...le speed Once vehicle speed slows to below approximately 11 mph 17 7 km h with the accelerator pedal still released motor braking will be deactivated and the vehicle will coast freely This feature is...

Page 24: ...connecting or connecting the batteries Failure to heed this warning can result in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functio...

Page 25: ...cated on the seat support panel under the seat Figure 16 The neutral lockout switch has two positions MAINTENANCE and OPERATE which are clearly marked When the switch is in the MAINTENANCE position it...

Page 26: ...cals are in place See Safety Decal Identification on page 5 Tires Visually inspect for wear damage and proper inflation on a daily basis See Vehicle Specifications Electric Vehicles on page 64 or Vehi...

Page 27: ...motor should start and the vehicle should accelerate smoothly to full speed Club Car vehicles operate at reduced speed in reverse When the pedal is released it should return to the original position...

Page 28: ...ceeding 20 incline Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning c...

Page 29: ...reached See following WARNING and NOTE WARNING Stop the vehicle before shifting the Forward Reverse handle or switch Failure to do so can result in injury to inattentive passengers and or damage to t...

Page 30: ...evel surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury Reduce vehicle load and speed when dri...

Page 31: ...gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum Gross Vehicle Combination Weight The maximum gross vehicle combination weight includes the maximum gross vehicle w...

Page 32: ...rolling backwards and stopping suddenly Failure to heed this warning can cause the vehicle to overturn possibly resulting in severe personal injury Stay clear from the area between the tow vehicle and...

Page 33: ...on a trailer If the vehicle or vehicles must be transported over long distances or on public highways they should be transported on an approved trailer that has an approved load rating in excess of t...

Page 34: ...nded tire pressure See Vehicle Specifications Electric Vehicles on page 64 9 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 40 10 Thoroughly clean front body rear b...

Page 35: ...starting the vehicle or a fire hazard Place Tow Run switch in the TOW position Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode...

Page 36: ...gage the park brake Chock the wheels to prevent the vehicle from rolling NOTE It is recommended that the vehicles be plugged in and the electrolyte level maintained throughout the storage period If an...

Page 37: ...attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode CAUTION Batteries in a low state of charge will freeze at low temperatures PREPARING...

Page 38: ...ecommended tire pressure See Vehicle Specifications Gasoline Vehicles on page 68 5 Perform the Pre Operation and Daily Safety Checklist on page 24 and the Performance Inspection on page 25 MAINTENANCE...

Page 39: ...severe burns To avoid unintentionally starting the vehicle disconnect battery and spark plug wire See Disconnecting the Battery Gasoline Vehicles on page 12 Frame ground Do not allow tools or other me...

Page 40: ...e of vehicle Initial one time inspection by owner or trained technician after six weeks of use Batteries For vehicles newly equipped with the SPWS For vehicles newly equipped with the SPWS manually ch...

Page 41: ...and camber Check and adjust if necessary See Steering and Front Suspension section in the maintenance and service manual Electrical wiring and connections Check for tightness and damage Check brake s...

Page 42: ...des Dry Moly Lube CC PN 1012151 Semiannually by owner or trained technician or every 50 hours of operation whichever comes first Front suspension Chassis Lube EP NLGI Grade 2 Transaxle Check fill to p...

Page 43: ...on whichever comes first Brake slides Dry Moly Lube CC PN 1012151 Transaxle Check fill to plug level 67 6 fl oz 2 L SAE 80W 90 API Class GL 5 Annually by trained technician only or every 100 hours of...

Page 44: ...en working on or near batteries Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring Ensure battery connections are c...

Page 45: ...cturer s recommendations Deionizer Systems The Service Parts Department at Club Car offers two deionizer systems one for vehicles equipped with the Single Point Watering System SPWS CC PN 104006001 an...

Page 46: ...ED WITH THE SINGLE POINT WATERING SYSTEM SPWS To keep batteries in good working condition follow this maintenance program on a regular basis 1 Keep the batteries clean and free of corrosion Wash tops...

Page 47: ...The initial one time inspection of all cells will identify any occurrence of a valve that fails to open If a valve fails to close it will become evident due to the cell overflowing during routine wate...

Page 48: ...als to proper torque See Connecting the Batteries Electric Vehicles on page 13 See following WARNING WARNING If battery wire terminals are damaged or corroded replace or clean them as necessary Failur...

Page 49: ...stem 2 Before screwing the hose end assembly 3 onto the opposite end of the water hose check the screen filter 4 inside the end of the assembly to make sure it is clean Figure 21 3 Connect the purger...

Page 50: ...y to Battery Fill Connector 2 The red flow indicator balls should swirl indicating that the batteries are being filled See following CAUTION CAUTION If at any time water overflows from the batteries i...

Page 51: ...ced immediately Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite flammable materials and vapors Do not expose to rain or any liquid Keep the charger dry Never...

Page 52: ...eptacle if the charger cord plug or the vehicle receptacle is broken damaged in any manner or does not make a good electrical connection Fire or personal injury can result Have it replaced by a qualif...

Page 53: ...the batteries seem weak contact your local Club Car distributor dealer PLUG AND RECEPTACLE POWERDRIVE 3 CHARGER VEHICLES The charger cord plug and receptacle are wear items and should be inspected da...

Page 54: ...ributor dealer BATTERY CHARGER QuiQ ELECTRIC VEHICLES Electric vehicles shipped to the state of California use the Delta Q QuiQ battery charger to meet CEC regulatory requirements DANGER Battery Explo...

Page 55: ...attempt to charge frozen batteries or batteries with bulged cases Discard the battery in accordance with all environmental laws or return to an authorized Club Car dealer Frozen batteries can explode...

Page 56: ...t work with other electric vehicle models The charger is pre programmed with a specific charge algorithm that is appropriate to the specific battery type used in the vehicle When the charger is connec...

Page 57: ...initiate the Algorithm Display Mode To enter Algorithm Display Mode take the following steps 1 Unplug the AC power supply cord from the wall outlet 2 Disconnect the heavy gauge red wire from the posit...

Page 58: ...r your location If it does not contact your Club Car representative to obtain the proper cord or plug Only use ONE charger on a single 15 amp circuit or the circuit may become overloaded See QuiQ Batt...

Page 59: ...emains activated until the charger AC plug is disconnected from the AC receptacle CHARGER MAINTENANCE QUIQ BATTERY CHARGERS See General Warnings on page 10 To ensure trouble free performance it is ver...

Page 60: ...k for shorted or damaged cells See appropriate Charger Maintenance and Service Manual Over Temperature Charger shut down due to high internal temperature Check for dirty obstructed or damaged cooling...

Page 61: ...this solution to get into the battery Be sure terminals are tight Let the terminals dry and then spray them with Battery Terminal Protector Spray See Connecting the Battery Gasoline Vehicles on page...

Page 62: ...uge add oil until the level is between low and full levels safe level 4 Insert the dipstick into the oil filler tube See following NOTE NOTE Properly recycle or dispose of used oil in accordance with...

Page 63: ...Wear rubber gloves when handling oil drain plug and oil drain pan 6 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the compression washer remains on the dr...

Page 64: ...ground wire on the tank is properly connected before fueling the vehicle To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded...

Page 65: ...ve cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adequate Club Car does not recommend any type of pressure washing or steam cleaning Su...

Page 66: ...aution can result in the vehicle shutting off possibly leaving operator and passengers stranded SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the ne...

Page 67: ...m Overall height at steering wheel 51 8 in 132 cm Overall height with canopy installed 81 3 in 207 cm Wheelbase 67 3 in 171 cm Ground clearance 6 3 in 16 cm Front wheel tread 37 1 in 94 cm Rear wheel...

Page 68: ...e cycle 60 60 60 DC current amps end of charge cycle 4 5 4 5 4 5 DIMENSIONS WEIGHT Case overall length 7 8 in 19 8 cm 7 8 in 19 8 cm 7 8 in 19 8 cm Case overall width 7 13 in 18 1 cm 7 13 in 18 1 cm 7...

Page 69: ...ION AC current amps Max 12 Amps Nominal 9 5 Amps rms 120 VAC 5 Amps rms 230 VAC DC OUTPUT DC voltage VDC nominal 48 V DC voltage VDC maximum 68 V DC current maximum 18 Amps Interlock current maximum 1...

Page 70: ...650 cca at 32 F 0 C 105 minute reserve capacity Gasoline Vehicle Electrical Charging System 23 amps at max RPM Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Steering S...

Page 71: ...26 km h Standard seating capacity 2 standard 4 optional LIQUID CAPACITIES Engine crankcase 40 5 fl oz 1 2 L Transaxle 67 6 fl oz 2 L Fuel tank 4 6 gallons 17 4 L TIRE PRESSURE Front and rear 14 to 16...

Page 72: ...fts 2 YEARS 2000 HOURS ALL REMAINING COMPONENTS Solenoid MCOR limit switches voltage regulators F R switches brake components wiring harness electrical switches canopy systems seats pedal group assemb...

Page 73: ...r warranty services are also excluded from this warranty VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE OR COMPONENT IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS IN...

Page 74: ...increases maximum vehicle speed beyond factory specifications can result in severe personal injury or death FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE Thi...

Page 75: ...hase for this engine The service dealer authorized by CLUB CAR will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order All...

Page 76: ...re to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PER...

Page 77: ...e date of purchase 2 COVERAGE Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replaceme...

Page 78: ...tor Exhaust Catalytic Converter Exhaust Manifold Air Induction Air filter housing air filter crankcase breather tube Ignition Flywheel magneto ignition pulse generator ignition coil assembly ignition...

Page 79: ......

Page 80: ...Publication Part Number 105062710 Edition Code 1113A00000 This manual is valid for vehicles with build codes between 56658 and the one indicated at the top of this page 105062710...

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