Battery – Gasoline Vehicle
CHARGER TROUBLESHOOTING INSTRUCTIONS – QUIQ BATTERY CHARGERS
See General Warnings on page 10.
If a fault occurs, count the number of red flashes (on the charger) between pauses and refer to the table below:
RED FLASHES
CAUSE
SOLUTION
Battery High Voltage
Ensure battery set is rated 48 volts and composed of 24
cells. See appropriate Charger Maintenance and Service
Manual. If not, replace with correct battery set. Reset
charger (interrupt AC power for 15 seconds).
Battery Low Voltage
Ensure battery set is rated 48 volts and composed of 24
cells. Also, check the voltage of each individual battery.
See appropriate Charger Maintenance and Service
Manual. If not, replace with correct battery set. Reset
charger (interrupt AC power for 15 seconds).
Charge Time-out caused by battery
pack not reaching required voltage.
Charger output was reduced due to high
temperatures
Check for loose or corroded connections. Check
for old or defective batteries. See appropriate
Charger Maintenance and Service Manual.
Operate charger at a lower ambient temperature.
Check Battery: battery could not be trickle
charged up to minimum voltage
Check for shorted or damaged cells. See appropriate
Charger Maintenance and Service Manual.
Over-Temperature: Charger shut down due to
high internal temperature.
Check for dirty, obstructed, or damaged cooling fins.
Clean if necessary and ensure sufficient cooling air flow.
Reset charger (interrupt AC power for 15 seconds).
Charger Internal Fault
Reset charger (interrupt AC power for 15 seconds).
Return to qualified service depot if fault persists.
BATTERY – GASOLINE VEHICLE
See General Warnings on page 10.
DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service
area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and
rubber gloves when working on or near batteries.
• Tools, wires, and metal objects can cause sparks when shorted across a battery.
• Follow all instructions carefully when working with batteries.
• Charge battery in a well-ventilated area only.
• Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or clothing.
Antidotes:
– External: Flush with water. Call a physician immediately.
– Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable
oil. Call a physician immediately.
– Eyes: Flush with water for 15 minutes. Call a physician immediately.
Page 58
XRT 850 Electric and Gasoline Vehicle Owner’s Manual
Summary of Contents for 2007 XRT 850
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