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Cloos QINEO Micro 300, Operating Instructions/Spare Parts List

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Cloos QINEO Micro 300 Operating Instructions/Spare Parts List Download Page 2

CARL CLOOS Schweisstechnik GmbH
Industriestrasse
35708 Haiger/Germany

Tel. +49 (0)2773/85-0
Fax. +49 (0)2773/85-275
mail: [email protected]
www.cloos.de

EU declaration of conformity 

No. CMM0516QNMI3_01

Product description:

MIG/MAG welding machine

Model name:

QINEO MICRO 300

Serial number:

Refer to the nameplate on the back of the device

Manufacturer: 

CARL CLOOS Schweisstechnik GmbH

Address:

The manufacturer bears sole responsibility for issuing the declaration of conformity.

Low Voltage Directive:

EMC Directive:

RoHS Directive:

- EN 60974-1

Arc Welding Equipment
Part 1: Welding Power Sources

- EN 60974-5

Arc Welding Equipment
Part 5: Wire Feed Units

- EN 60974-10

Arc Welding Equipment
Part 10: Requirements of Electromagnetic Compatibility (EMC)

Signed for and in the name of:
CARL CLOOS Schweisstechnik GmbH

35708 Haiger,  30/05/16

Signature:

Gerald Mies

Identification of signatory:

Managing director

Agreement of the product stated with the regulations in the directives applied is verified with conformance to the 
following standards and regulations:

Major conversions and add-ons which are not carried out by the manufacturer or the manufacturer’s authorised 
representative(s) result in termination of this declaration of conformity.

Industriestrasse 22-36 
35708 Haiger
Germany

2014/35/EU Directive of the European Parliament and of the Council of 26 February 2014 on the 
harmonisation of laws of Member States relating to the making available on the market of electrical 
equipment designed for use within certain voltage limits; Official Journal of the EU L96, 29/03/2014, 
Pages 357 - 374

2014/30/EU Directive of the European Parliament and of the Council of 26 February 2014 on the 
harmonisation of laws of Member States relating to electromagnetic compatibility; Official Journal of the 
EU L96, 29/03/2014, Pages 79 - 106

2011/65 /EU Directive of the European Parliament and of the Council of 8 June 2011 on the restriction 
of use of certain hazardous substances in electrical and electronic equipment; Official Journal of the EU 
L174, 01/07/2011, Pages 88 - 110

The aforementioned products covered by the declaration satisfy the relevant 
statutory provisions of the Union:

Summary of Contents for QINEO Micro 300

Page 1: ...Operating Instructions Spare parts list Micro 300 Portable Inverter GT D 03 07 13 Rev 0 PLEASE KEEP SAFELY FOR FUTURE REFERENCE ...

Page 2: ...with conformance to the following standards and regulations Major conversions and add ons which are not carried out by the manufacturer or the manufacturer s authorised representative s result in termination of this declaration of conformity Industriestrasse 22 36 35708 Haiger Germany 2014 35 EU Directive of the European Parliament and of the Council of 26 February 2014 on the harmonisation of law...

Page 3: ...3 MIG MAG WELDING 17 10 3 1 Setting MIG MAG parameters Main Welding Parameters 17 10 3 2 MIG MAG Parameters Setting 2nd Level 18 10 3 3 MIG MAG Parameters Setting GAS menu 18 11 WELDING PARAMETERS LIST 19 MMA welding current 19 Hot Start 19 Hot Start 19 Burn Back 19 Motor Slope 19 Soft Start 19 Crater Filler 19 3 Levels Slope 19 Arc Force 19 Maximum TIG welding current 19 Post gas time 19 Post gas...

Page 4: ...ance and repair on fi eld shipyard and off shore operations Polarity change allows welding with self shielded wires Innovative unique HAC Hybrid Arc Control supplies a soft and very stable MIG MAG arc with excellent weld bead quality and minimal spattering in any working conditions 3T Mode allows both Hot Start and Crater Filler current setting for optimal penetration at start and crater fi lling ...

Page 5: ...h the machine switched off 4 2 PREPARING FOR MMA WELDING 1 Turn the switch OFF equipment switched off 2 Connect the power cable to the power outlet 3 Choose the electrode based on the type of material and thickness of the workpiece to be welded 4 Insert the electrode in the electrode holder 5 Connect the plug of the electrode holder clamp to the welding socket on the basis of the polarity required...

Page 6: ...cable to the welding socket on the basis of the polarity required 9 Connect the plug of the ground clamp to the welding socket on the basis of the polarity required 10 Connect the earth clamp to the workpiece being processed 11 Set the welding power source ON OFF switch to I unit powered 12 Use the selector in the spool housing to select TIG welding mode 13 Select the torch trigger procedure on th...

Page 7: ...s 3 Remove the protective cover 4 Check that the feed rolls are suitable for the wire gauge 15 2 The diameter of the roll groove must be compatible with the diameter of the welding wire The roll must be of suitable shape in relation to the composition of the wire material The groove must feature a U profile for soft materials Aluminium and its alloys CuSi3 The groove must be V shaped for harder ma...

Page 8: ... welding power source ON OFF switch to I unit powered 10 Use the selector in the spool housing to select MIG MAG welding mode 11 Feed the wire through the torch until it protrudes from the tip pressing button on the unit front panel 12 Select the torch trigger procedure on the user interface 13 Press the torch trigger with the torch well clear of any metal parts This serves to open the gas solenoi...

Page 9: ...n seconds or milliseconds L8 UNIT OF MEASUREMENT IN VOLTS When this LED illuminates a Voltage value is shown on display D2 L9 UNIT OF MEASUREMENT IN This LED indicates that the value shown on D2 is in a percentage L10 WIRE FEED RATE Illuminates to show that the wire feed rate value can be set on display D1 L11 AMPERES Illuminates to show that the welding current value in Amperes can be set on disp...

Page 10: ...ction value imposed by the operator with respect to the default value of the synergic curve Arc correction is performed by means of encoder E2 0 0 V is the default value for horizontal or frontal welding A value 0 produces an increase in the length of the welding arc A value 0 produces a shorter arc Menu function The display shows the value of the parameter or function to be adjusted D2 VOLTAGE DI...

Page 11: ...main adjustment value By changing the main adjustment value shown on display D1 the voltage value of the synergic curve shown on display D2 changes accordingly Programs setting The encoder selects the synergic program to be uploaded Menu function The encoder selects the function or parameter to be adjusted E1 WIRE FEED RATE SYNERGY PROGRAMMING Welding The encoder selects the main welding parameter...

Page 12: ...lowing cases Too many changes made to the welding parameters so user finds it difficult to restore defaults Unidentified software problems that prevent the welding power source from functioning correctly Set the welding power source ON OFF switch to O to switch the unit off S3 S5 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMULTANEOU...

Page 13: ...he interface panel 4 Enables operation of connected remote controller RC04 2 potentiometers Wiring diagram 16 2 2 page 30 JOBs can be retrieved When a JOB is active the RC is inhibited The JOB can only be quit from the interface panel 5 Enables operation of connected remote controller RC05 1 UP DOWN Wiring diagram 16 2 3 page 31 JOBs can be retrieved The JOB can be quit both from the panel and fro...

Page 14: ...d by Locks LoC User interface RC03 RC04 RC05 RC06 1 Selection of torch trigger procedure button S5 Display of main welding parameters button S2 Arc correction encoder E2 Wire insertion button S1 Gas test button S3 Arc correction Potentiometer Pot2 Arc correction UP DOWN lever 2 2 Selection of torch trigger procedure button S5 Display of main welding parameters button S2 Arc correction encoder E2 S...

Page 15: ...unit has cooled the welding power source will reset automatically All functions disabled Exceptions cooling fan cooler if switched on Make sure that the power required by the welding process is lower than the maximum rated power output Check that the operating conditions are in compliance with the welding power source data plate specifications Check for the presence of adequate air circulation aro...

Page 16: ...ing appears on display D2 E1 Use the encoder to scroll the list of settings to edit Tab 6 Parameters of the 2nd level Menu in MMA mode E2 Using the encoder edit the value of the selected setting Press any button to save the setting and quit the Menu Tab 6 Parameters of the 2nd level Menu in MMA mode PARAMETER MIN DEFAULT MAX NOTES H S HOT START 0 50 100 A F ARC FORCE 0 30 100 10 2 DC TIG WELDING S...

Page 17: ...ETTING MIG MAG PARAMETERS MAIN WELDING PARAMETERS S2 Press the button to scroll the list of settings to edit The LED associated with the selected setting will illuminate The value relative to the selected setting appears on display D1 The following settings are available WIRE FEED RATE AMPERES THICKNESS PROGRAMS E1 Using the encoder edit the value of the selected setting Tab 9 Main welding paramet...

Page 18: ...ic program is loaded the default value of the parameter is defined automatically by the software and the message SYN will be shown on the display b b BOURN BACK 0ms 26ms 100ms When a synergic program is loaded the default value of the parameter is defined automatically by the software and the message SYN will be shown on the display 10 3 3 MIG MAG PARAMETERS SETTING GAS MENU S3 Hold down the butto...

Page 19: ...ntage of the programmed wire feed rate Crater Filler 1 80 200 2nd level Menu 10 3 2 C F This parameter serves to obtain a uniform deposit at the end of the welding process to fill the crater with a reduced wire feed rate to facilitate the deposition of filler material By keeping the torch trigger pressed during the 3rd time the wire feed rate is reduced crater filler speed thereby ensuring optimal...

Page 20: ...GAS menu 10 3 3 P G Time of gas delivery before the arc strike Consequences of a higher value This parameter allows a shielded environment to be created thereby eliminating contaminants at the start of the welding pass Remote controller selection SETUP menu 8 rC Lock status activation SETUP menu 8 LoC Push pull activation SETUP menu 8 PP Selection of burn type SETUP menu 8 bb ...

Page 21: ...available when welding mode is not active S4 Press and release the button LO J x x The message is shown on displays D1 D2 only when the jobs have been uploaded J xx number of the latest job used n O J O b If there are no jobs in the memory the message is shown on displays D1 D2 E2 Use the encoder to select the number of the job to be uploaded Exit without confirmation Press any button except S4 Th...

Page 22: ...h the work The arc strikes and the wire feeder accelerates to the set feed rate value 3 Release 2T the trigger to start the weld completion procedure Gas flow continues for the time set in the POST GAS parameter adjustable time 13 4 4T MIG MAG WELDING 1 Bring the torch up to the workpiece 2 Press 1T and release 2T the torch trigger The wire advances at the approach speed until making contact with ...

Page 23: ...perature of the environment 40 C Welding mode MMA TIG MIG MAG Static characteristic Work cycle 40 60 100 50 60 100 35 60 100 Welding current 250A 220A 190A 250A 240A 210A 300A 230A 200A Working voltage 30V 28 8V 27 6V 20V 19 6V 18 4V 29V 25 5V 24V Maximum input power 8 7KVA 7 3KVA 6 1KVA 6 1KVA 5 8KVA 4 8KVA 10 3KVA 6 9KVA 5 8KVA Maximum supply current 12 7 A 10 6 A 8 8 A 8 8 A 8 3 A 6 8 A 15 A 10...

Page 24: ...14 Spare parts 14 1 MICRO 300 ...

Page 25: ...TE 17 0831 93 00 16 LOGIC PROTECTION PLATE 18 0831 93 00 17 CAP Ø 10 19 0831 93 00 18 SWITCH CABLE 20 0831 93 00 19 PLATE SLIDE CLOSURE 21 0831 93 00 20 RUBBER FOOT 22 0831 93 00 21 BASE PLATE 23 0831 93 00 22 DOOR COVER PANEL 24 0831 93 00 23 WIRE FEEDER MOTOR 25 0831 93 00 24 SPOOL HOLDER 26 0831 93 00 25 INTERNAL PLATE 27 0831 93 00 26 PLASTIC HINGE 28 0831 93 00 27 REAR PLATE 29 0831 93 00 28 ...

Page 26: ... THERMAL CUT OUT 85 C 55 0831 93 00 50 COVER PANEL 56 0835 23 00 13 SNUBBER BOARD 57 0831 93 00 51 HALL SOCKET COPPER BRACKET 58 0831 93 00 52 HALL EFFECT SENSOR 59 0831 93 00 53 DIODES HALL COPPER BRACKET 60 0831 93 00 54 DIODES TRANSFORMER COPPER BRACKET 61 0835 23 00 14 ISOTOP DIODE 62 0831 93 00 55 INDUCTOR 63 0831 93 00 56 OBLIQUE PLATE FOR DEFLECTOR 64 0831 93 00 57 INTERNAL DEFLECTOR PLATE ...

Page 27: ... INLET GUIDE WITH SOFT LINER 5 0831 93 00 74 FEED PLATE 6 0831 93 00 75 GUARD SAFETY KIT 7 0831 93 00 76 INSULATION MOUNTING KIT 8 0831 93 00 77 GEAR ADAPTOR FEED ROLL 9 0831 93 00 78 GEAR ADAPTOR FEED ROLL 10 0831 93 00 79 SCREW 11 0831 93 00 80 SCREW 12 0831 93 00 81 MAIN GEAR DRIVE 13 0831 93 00 82 SHAFT 14 xxxx xx xx xx RULLO 14 2 Wire drive ...

Page 28: ...0046 03 24 16 1 14 0046 03 20 12 0046 03 22 16 0046 03 24 12 1 20 0046 03 20 16 0046 03 24 16 0046 03 24 16 1 32 0046 03 20 14 0046 03 22 16 0046 03 24 16 1 40 0046 03 22 24 0046 03 20 14 0046 03 22 16 0046 03 24 16 1 60 0046 03 20 16 0046 03 22 24 0046 03 22 24 2 00 0046 03 22 24 2 40 0046 03 22 32 2 80 0046 03 22 32 3 20 Nut gerändelt Kennzeichen K 110 Nut solid steel cored wire aluminium ...

Page 29: ...15 Wiring diagram 15 1 MICRO 300 ...

Page 30: ...ang B AN2 5V 0 5V Eingang C AN1 5V 0 5V Eingang D GND GND Ausgang E D1 IN 0 5V Eingang F D2 IN 0 5V Eingang G D3 OUT 0 5V Ausgang H AN2 10V 0 10V Eingang I AN1 10V 0 10V Eingang J RC Nicht verwendet K Nicht verwendet L Nicht verwendet M Nicht verwendet N Nicht verwendet ...

Page 31: ...15 2 1 RC03 Wiring diagram Potenziometer 2 kΩ 10 kΩ 15 2 2 RC04 Wiring diagram Potenziometer 2 kΩ 10 kΩ ...

Page 32: ...15 2 3 RC05 Wiring diagram 15 2 4 RC06 Wiring diagram ...

Page 33: ...Carl Cloos SchweiTTtechnik GmbH IndustriestraTTe D 35708 Haiger Telefon 49 0 2773 85 0 Telefax 49 0 2773 85 275 E Mail info cloos de www cloos de ...

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