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CLIVET WSAN-XES 18.2 Instructions For Installation, Use And Maintenance Manual Download Page 2

2 

WSAN-XES 18.2-35.2 

M0SM40N17-04 

 

Dear Customer,  
 
We congratulate you on choosing these product. 
 
Clivet is being working for years to offer systems able to assure the maximum comfort for long 
time with high reliability, efficiency , quality and safety. The target of the company is to offer 
advanced systems, that assure the best comfort, reduce the energy consumption, the installation 
and  maintenance costs for all the life-cycle of the system.  
 
With this manual, we want to give you information that are useful in all the phases: from the 
reception, to the installation and use until the disposal so that a system so advanced offers the 
best procedure of installation and use.  
 
Best regards and have a nice reading !  
 
 
CLIVET Spa 

The data contained in this manual is not binding and may be changed by the manufacturer without prior 
notice. All reproduction, even partial, is prohibited. © Copyright - CLIVET S.p.A. - Feltre (BL) - Italia 

Summary of Contents for WSAN-XES 18.2

Page 1: ...WSAN XES 18 2 35 2 Installation use and maintenance manual Air condensed inverter heat pump for outdoor installation M0SM40N17 04 04 12 19 ...

Page 2: ...sumption the installation and maintenance costs for all the life cycle of the system With this manual we want to give you information that are useful in all the phases from the reception to the installation and use until the disposal so that a system so advanced offers the best procedure of installation and use Best regards and have a nice reading CLIVET Spa The data contained in this manual is no...

Page 3: ...N XES 18 2 35 2 M0SM40N17 04 1 General 4 2 Riception 6 3 Positioning 8 4 Water connection 11 5 Electriocal connection 17 6 Start up 27 7 Control 31 8 Maintenance 45 9 Decommissioning 49 10 Residual risks 50 ...

Page 4: ...ance with data indicated on the unit serial number label Maintenance Schedule periodic inspections and maintenances in order to avoid or reduce repairing costs Turn the unit off before any operation Modification All unit modifications will invalidate the warranty and the manufacturer responsibility Breakdown Malfunction Disable the unit immediately in case of breakdown or malfunction Contact an as...

Page 5: ...nufacturer logo and address The serial number label has not to be removed for any reason It contains fluorinated greenhouse gases Type of refrigerant R410A Serial number It identifies uniquely each unit It identifies specific spare parts for the unit Intervention requests Note data from the serial number label and write them in the table sideways so you will find them easily when needed Serie Size...

Page 6: ...nd the carrier Any disputes must be made within the 8 days owing the delivery Complaints after this period are invalid Storing Observe external packaging instructions Handling 1 Verify unit weight and handling equipment lifting capacity 2 Identify critical points during handling disconnected routes flights steps doors 3 Lifting brackets 4 lifting with balance 5 Lifting with spacer bar 6 Suitably p...

Page 7: ...7 WSAN XES 18 2 35 2 M0SM40N17 04 ...

Page 8: ...ints are aligned and leveled condensate water draining consider the maximum possible snow level Avoid installations in places subject to flooding Protect the unit with suitable fence in order to avoid access to unauthorised personnel children vandals etc A correct circulation of the air is mandatory to guarantee the good unit operating A correct circulation of the air is indispensible to guarantee...

Page 9: ... The condensate must be disposed of in order to avoid damaging people and things ANTI VIBRATION MOUNTS Option Sizes 18 2 20 2 18 2 20 2 25 2 35 2 25 2 35 2 support points Configuration standard with storage tank standard with storage tank KIT PE PESM00003 PESM00004 PESM00005 PESM00006 W1 codice PAF 11 SPEC PAF 13 SPEC PAF 9 SPEC PAF 90 SPEC W2 PAF 11 SPEC PAF 13 SPEC PAF 22 SPEC PAF 22 SPEC W3 PAF...

Page 10: ...10 WSAN XES 18 2 35 2 M0SM40N17 04 Protection grilles Option PESM00007 PESM00008 ...

Page 11: ...tinuously switching on and off Victualic connections Standard type Victaulic Option to be welded Victaulic type connections SO4 2 HCO3 SO4 2 Total Hardness Cl PO4 3 100 1 4 5 8 5 50 2 0 NH3 0 5 PH 7 5 9 0 ppm dH ppm ppm ppm Fe3 Mn CO2 H2S Temperature 0 5 0 05 50 50 65 Oxygen content 0 1 Free Chlorine 0 5 ppm ppm ppb C ppm ppm ppm ppm dH ppm ppm ppm Fe3 Mn CO2 H2S Temperature 0 5 0 05 50 50 65 Oxyg...

Page 12: ...ter 3 water temperature probe 4 drain 5 water flow switch 6 vent 7 system loading safety pressure switch 8 pump 9 pressure relief valve 10 shut off valves 11 storage tank 12 filter 13 flexible couplings 14 piping supports 15 exchanger chemical cleaning bypass 16 system cleaning bypass ...

Page 13: ...production mode the compressors start only if the DHW storage temperature is above a minimum threshold The temperature threshold varies based on the outdoor temperature To prevent it from falling below the minimum temperature it is advisable to install a backup electric heater on the DHW storage see KAH2 page 18 Verify that S12 2 is ON page 19 DHW pump control wiring diagram Taf1 anti freeze tempe...

Page 14: ...each other see ELECTRICAL CONNECTIONS chapter Each module must be configured with the water fittings for modular unit AMOD Each module can be equipped with inertial system storage tank ACIMP Each unit with DHW option must have its own DHW storage tank It is not possible to have a hydronic assembly installed on board It is necessary to provide an external pumping unit sized for the entire capacity ...

Page 15: ... kit for modular units PESM00001 option PESM00002 option A A A B Remove the yellow protection frames for lifting and use the 4 holes to fasten the spacer Remove yellow lift frame and use holes to fix spacer A A B B B B Use the 4 holes to fasten the spacer Use prepared holes to fix spacer pipes Spacers ...

Page 16: ...m with clean water use the bypass to exclude the exchanger from the flow diagram on previous page fill and drain the system several times Apply additives to prevent corrosion fouling formation of mud and algae Fill the system Conduct a leak test Isolate the pipes to avoid heat dispersions and formation of condensate Leave various service points free wells vents etc Neglecting to wash will lead to ...

Page 17: ...er to the unit electrical diagram the number of the diagram is shown on the serial number label Verify that the network has characteristics conforming to the data shown on the serial number label Before starting work verify that the sectioning device at the start of the unit power line is open blocked and equipped with cartel warning Primarily you have to realize the earthing connection Shelter th...

Page 18: ...18 WSAN XES 18 2 35 2 M0SM40N17 04 Connections by the Customer ...

Page 19: ...o 15 and must be addressed separately Each network has its own master which must have address 0 If some slaves have no DHW option configure as master a unit without DHW option assign the major addresses to the slaves equipped with DHW option Addressing units in multiple configuration They are addressed through the encoder ENC4 on the back of the keypad The address corresponds to the encoder no The...

Page 20: ...Press MENU for 3 seconds Press to select the address REMOTE CONTROL With S5_3 ON the unit is controlled remotely Wired controller disabled ON OFF status controlled by the On Off input input ON unit ON Heat Cool mode controlled by the Heat Cool input On heating Off Cooling With the units in modular configuration remote control must be applied to the master unit which transmits it to the slave units...

Page 21: ...21 WSAN XES 18 2 35 2 M0SM40N17 04 UNITS IN MODULAR CONFIGURATION ...

Page 22: ...ions Connect on the back of the controller Modular unit connect the modbus to the MASTER unit port Unit address The default address is 1 It can be modified on the controller Project Menu Controller select Modbus address 03 reading 06 single register writing 16 multiple register writing Register Address Data Content Remark 0 Mode 1 Cooling 2 Heating 8 Off 1 Temperature setpoint COOL 5 20 HEAT 25 55...

Page 23: ... temperature Tw 1 C only for the master 0 Address function notes 101 Double setpoint Enable Disable 1 0 102 1st setpoint in cooling 5 20 103 2nd setpoint in cooling 5 20 104 1st setpoint in heating 25 55 105 2nd setpoint in heating 25 55 106 temperature compensation in cooling Enable Disable 107 point 1 temperature compensation in cooling 25 30 108 point 2 temperature compensation in cooling 35 40...

Page 24: ... 0 Off 1 On 262 Address 100 SV1 0 Off 1 On 263 Address 100 SV2 0 Off 1 On 264 Address 100 HEAT1 0 Off 1 On 265 Address 100 HEAT2 0 Off 1 On 266 Address 100 compressor 1 discharge temperature Tp1 1 C 267 Address 100 suction temperature Th 1 C 268 Address 100 air coil temperature T3 1 C 269 Address 100 liquid line temperature in cooling Tz 1 C 270 Address 100 DHW storage temperature T5 1 C 271 Addre...

Page 25: ... Fan status 2 Pump status 3 reserved 4 reserved 5 SV1 6 SV2 7 reserved 8 Defrosting 9 Antifreeze electric heater 10 Remote control 11 SILENT mode Standard silent super silent 12 reserved 13 Alarm signals 14 Unit group status 1 modular unit 0 single unit Status query register ...

Page 26: ...5 66 67 68 69 70 71 72 73 74 75 Fault Code FF FH FL FP FU C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 Fault Number dec 75 77 78 79 80 81 82 83 84 85 86 87 88 89 90 Fault Code CA Cb CC Cd CE CF CH CL CP CU L0 L1 L2 L3 L4 Fault Number dec 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 Fault Code L5 L6 L7 L8 L9 LA Lb LC Ld LE LF LH LL LP LU Fault Number dec 106 107 108 109 110 111 112 113 114 115 116 117 118 1...

Page 27: ...ers in operation for at least 8 hours 2 vacuum voltage measurement 3 phases sequence control 4 pump manual start up and flow rate check 5 refrigeration circuit shut off valves opening if applicable 6 Unit ON 7 load voltage and inputs measurement 8 liquid warning light check no bubbles 9 operation check of all fans 10 supply and return water temperature measurement 11 subcooling and overheating mea...

Page 28: ...ot start the compressor with the crankcase oil below operating temperature VOLTAGES Check that the air and water temperatures are included in the operating limits Refer to Control section for the indications on the control system Start up the unit With operating unit i e in stable conditions and next to the operating ones check supply voltage total absorption of the unit absorption of the single e...

Page 29: ...st be such as to require a compressor to operate for at least ten minutes If the average times are close to this limit take the proper corrective actions START UP REPORT dentifying the operating objective conditions is useful to control the unit over time With unit at steady state i e in stable and close to work conditions identify the following data Total voltages and absorptions with unit at ful...

Page 30: ...nits are switched off following the same sequence first start first stop If Tw set point 10 C the control activates only the master unit after a time interval default 240 seconds if the load increases additional resources are activated based on the set address if the load decreases the master unit switches off Esempio in riscaldamento Each unit turns on if Tw setpoint Tw_diff 1 C Each unit turns o...

Page 31: ...n or change the set value The parameter can be quickly changed with a long press OK To confirm an operation ON OFF To set the ON OFF function BACK To return to the previous level Press to exit the current page and return to the previous page Long press to return straight to the home screen 7 CONTROL Units in modular configuration On the slave controllers only the password protected SERVICE menu ca...

Page 32: ...ion Pump in operation Auxiliary electric heater in operation Manual antifreeze or defrosting in operation Remote control the unit is set from the keypad to be controlled by a remote terminal or by a remote switch SILENT mode Key lock Timer on Alarm indicator on when there is a fault or a protection is tripped Units in modular configuration The information displayed on ALL controllers refers to the...

Page 33: ...URE Press MENU Press or to select MODE Press OK Press or to select the mode or the temperature Press or to adjust the mode and temperature Press OK to confirm If no operations are performed for more than 60 seconds the system automatically saves the settings and returns to the home page Note During cooling with T ext 15 C the setpoint is forced to 10 C ref Functioning limits Units in modular confi...

Page 34: ...Press to select the unit s address Press OK If STATE QUERY is selected the unit s address is shown at top right only for units in modular configuration If TEMP QUERY is selected USER MENU TIMER Press MENU Press TIMER Select one of the 3 categories proposed If DAILY TIMER is selected the WEEKLY SHEDULE cannot be activated and vice versa ...

Page 35: ...in the figure TIMER menu WEEKLY TIMER Select WEEKLY SCHEDULE Press to select the day Set ON or OFF Press OK to confirm Press ON OFF when the cursor is over the word ACT Press to select the starting time the end time and the mode Press to set the time mode temperature Press OK to confirm TIMER menu DATE and TIME Select DATE AND TIME Select DATE to change the date Select TIME to change the time USER...

Page 36: ...l block XT2 is closed USER menu TEMPERATURE COMPENSATION Press to select COOL MODE HEAT MODE The water temperature is adjusted based on the outdoor temperature T4 COOLING The following parameters can be adjusted T4_cool_1 25 30ºC T4_cool_2 30 40ºC offset_c 0 15ºC HEATING The following parameters can be adjusted T4_heat_1 0 5ºC T4_heat_2 15 20ºC offset_h 0 15ºC T4 Tw s Tw s of f set _c T4_cool _1 T...

Page 37: ...ER SWITCH YES ok units in modular configuration select address SELECT THE ADDRESS 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 ok enable domestic hot water if applicable activate priority of domestic hot water if applicable minimum and maximum operating times of the unit once it has ente red the corresponding mode ...

Page 38: ...38 WSAN XES 18 2 35 2 M0SM40N17 04 USER MENU AUXILIARY HEATER domestic hot water storage wiring diagram KA H2 select heater control single unit units in modular configuration select address ...

Page 39: ...rs are classed as faulty when the voltage on the corresponding input is lower than 0 05 V or higher than 4 95 V After an error has been signalled all units stop The error is eliminated after the sensor has been restored Error code Description troubleshooting 1E0 EEPROM error main board 2E0 EEPROM error inverter A module 3E0 EEPROM error inverter B module E1 phases sequence control from main board ...

Page 40: ...be T6a 2EE economizer outlet temperature probe T6b EF Unit inlet water temperature probe Twi EH autotest error EP discharge temperature probe error Detection begins 10 minutes after start up The protection intervenes if the heating Pc is 3 5 MPa for 2 minutes or cooling Tz 56ºC and the drain temperature Tpmax 15ºC The entire unit stops Turn the power off to reset it EU liquid line in cooling tempe...

Page 41: ...PL Tfin module high temperature If the protection intervenes 3 times in 100 minutes turn the power off to reset it 1PP IPM module error circuit A 2PP IPM module error circuit B 1PU fan A module 2PU fan B module 3PU fan C module 1H9 driver compressor A configuration error 2H9 driver compressor B configuration error H5 High low voltage 1HE valve A error 2HE valve B error 3HE valve C error 1F0 IPM mo...

Page 42: ...than 0 3 MPa is detected Not detected during defrosting Fd suction temperature sensor FE recovery temperature sensor 1FF fan A 2FF fan B 3FF fan C FP DIP switch for modular unit configuration error C7 3 times PL L0 module protection L1 low voltage L2 high voltage L4 MCE error L5 speed 0 L7 no phase L8 variation of frequency higher than 15Hz L9 difference of phase frequency higher than 15Hz d0 Gate...

Page 43: ...ntifreeze alarm Taf2 12 xx Total outlet water temperature Tw t xx Unit inlet water temperature probe Twi 14 xx Unit outlet water temperature probe Two 15 xx liquid line in cooling temperature Tz 16 xx THeatR recovery 17 xx supply 1 18 xx supply 2 19 xx Radiation fin temperature 1 20 xx Radiation fin temperature 2 21 xx saturated drain temperature 25 22 xx Compressor current A 23 xx Compressor curr...

Page 44: ...s 1st digit T4 selection solution 2nd digit at intervals 3rd and 4th digit defrosting on timer 38 xx EPROM error 1 Error 0 No error 39 xx defrosting 40 xx initial frequency 41 xx Tc Saturation temperature corresponding to high pressure in heating mode 42 xx Te Saturation temperature corresponding to low pressure in cooling mode 43 xx economizer inlet temperature T6a 44 xx economizer outlet tempera...

Page 45: ...limits etc critical use service necessary intervention frequency months 1 6 12 1 presence corrosion X 2 panel fixing X 3 fan fixing X 4 coil cleaning X 5 pulizia filtro acqua X 6 water quality pH glycol concentration X 7 exchanger efficiency check X 8 circulation pump X 9 check of the fixing and the insulation of the power lead X 10 check of the earthing cable X 11 electric panel cleaning X 12 pow...

Page 46: ...he start up section Schedule technical assistance in advance to avoid hitches and to guarantee that the system can be used when required System drain 1 empty the system 2 empty the exchanger use all of the shut off valves and grub screws present 3 blow the exchanger with compressed air 4 dry the exchanger with hot air for greater safety fill the exchanger with glycol solution 5 protect the exchang...

Page 47: ...e pressure relief valve must be replaced if it has intervened if there is oxidation based on the date of manufacture in compliance with local regulations Circulation pumps Check there are no leaks status of the bearings anomalies are indicated by abnormal noises and vibrations the terminal protection covers are closed and the cable glands are properly positioned Insulations Check the condition of ...

Page 48: ...48 WSAN XES 18 2 35 2 M0SM40N17 04 Exchanger replacement Pump replacement Compressor replacement ...

Page 49: ...ised ecological area Professional electrical and electronic equipment must be disposed of by authorised personnel through established waste disposal authorities around the country In this regard here is the definition of household WEEE and professional WEEE WEEE from private households WEEE originating from private households and WEEE which comes from commercial industrial institutional and other ...

Page 50: ...ised service centre to identify and resolve the problem at the source of the anomaly Accidental contact with exchange batteries compressors air delivery tubes or other components may cause injuries and or burns Always wear suitable clothing including protective gloves to work inside the danger zone Maintenance and repair operations carried out by non qualified personnel may cause damage to persons...

Page 51: ...xpulsion of the gas refrigerant may cause injuries and intoxication Always wear suitable clothing including protective gloves and eyeglasses for operations inside the danger zone Should the refrigerant leak please refer to the refrigerant Safety sheet Contact between open flames or heat sources with the refrigerant or the heating of the gas circuit under pressure e g during welding operations may ...

Page 52: ...Fax 34 91 6657806 info clivet es CLIVET GmbH Hummelsbütteler Steindamm 84 22851 Norderstedt Germany Tel 49 0 40 32 59 57 0 Fax 49 0 40 32 59 57 194 info de clivet com CLIVET RUSSIA Elektrozavodskaya st 24 office 509 107023 Moscow Russia Tel 74956462009 Fax 74956462009 info ru clivet com CLIVET MIDEAST FZCO Dubai Silicon Oasis DSO High Bay Complex Office N 20 PO BOX 342009 Dubai UAE Tel 9714 320849...

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