Climax FF3000 Operating Manual Download Page 1

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P/N 35426
May 2019
Revision 3

FF3000

FLANGE FACER

OPERATING MANUAL

MACHINE SERIAL RANGE: 11017900-

ORIGINAL INSTRUCTIONS

Summary of Contents for FF3000

Page 1: ...P N 35426 May 2019 Revision 3 FF3000 FLANGE FACER OPERATING MANUAL MACHINE SERIAL RANGE 11017900 ORIGINAL INSTRUCTIONS...

Page 2: ......

Page 3: ...ns about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telephon...

Page 4: ...Page B FF3000 Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...tory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the labo...

Page 6: ...Page D FF3000 Operating Manual CE DOCUMENTATION...

Page 7: ...ssemble and install tool head 11 Selecting and setting clamp blades 11 Selecting and setting tool bits 12 Facing head 12 Beveling head 12 Mount the machine in the work piece 13 Power connection 14 Sta...

Page 8: ...Page F FF3000 Operating Manual This page is intentionally left blank...

Page 9: ...Noise level 89 dB A Hearing protection required Sound Power Level 88 8 dB A Pneumatic Operator Sound Pressure Level 86 0 dB A Pneumatic Bystander Sound Pressure Level 83 4 dB A Pneumatic P N 59035 Lab...

Page 10: ...ng operation Never lean toward or reach into the machine to remove chips or to adjust the machine while it is running Keep bystanders away while operating this machinery ROTATING MACHINERY Rotating ma...

Page 11: ...anger from the machine METAL FRAGMENT HAZARD The machine produces metallic fragments during normal operation You should wear eye protection at all times when working with the machine Only remove fragm...

Page 12: ...tions to reduce the risk of hazards and serious injury DANGER Indicates a hazardous situation that could be fatal or cause serious injury WARNING Indicates a potentially hazardous situation that could...

Page 13: ...tach directly to the workpiece itself or to an adjacent structure and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the stru...

Page 14: ...ave taken precautions to keep workers away from the identified fall path I considered how this machine operates and the best placement for the controls cabling and the operator I evaluated and mitigat...

Page 15: ...the operating position UP To lockout the machine Push down on the lockout and insert locks into the openings at the bottom of the air shutoff on the air intake side of the pneumatic conditioning unit...

Page 16: ...of clamp blades 3 blades set for bores 1 5 to 6 75 diameter 38 10 to 171 45 mm Tool kit with hex wrench set Operating Manual and dead blow hammer Two facing bits one roughing and one finishing One hea...

Page 17: ...ny errors or questions regarding this machine Recommended tools Below is a list of tools that you should have on hand before you start using this machine Although CLIMAX includes a general tool kit fo...

Page 18: ...s can be setup using basic measuring devices such as a steel rule or tape measure In cases where precision machining and alignment is required these additional items may be useful Dial digital slide c...

Page 19: ...roper seating of the tool head Selecting and setting clamp blades 1 Measure the inside diameter of the piece to be machined This measurement is important for correct sizing and selection of the clampi...

Page 20: ...sure to place bits in a position where they will cut the entire area required 2 Depending upon the required bevel configuration bits must be installed in a set order Boring bits first facing or squari...

Page 21: ...w rod knob clockwise to spread out the clamp blades in the bore 3 To center and secure the machine in the tube pipe gently work the tool back and forth while tightening the draw rod knob clockwise CAU...

Page 22: ...ed or the warranty is void The lubricator should be set to deliver oil at a rate of 15 20 drops per minute CAUTION To prevent damage to the machine use the filter and lubricator provided 1 Close and l...

Page 23: ...line Feeding the machine This machine travels axially along its mandrel to engage the tool bit with the work piece To move the tool head toward the work piece turn the feed handles clockwise To feed...

Page 24: ...at a rate of 15 20 drops per minute 4 Drain all liquid and remove all dirt from the air filter 5 Close the ball valve 6 Check that the in line air pressure is 90 psi 620 kPa Facing WARNING For protect...

Page 25: ...nting in TIP Provides important information regarding the machine When both shaft pins are out of their detent slots the feed system is in NEUTRAL It can be hand fed in either direction Facing feed ra...

Page 26: ...dead blow hammer in the direction of the engraved arrow loosens the bayonet lock Twist and pull the part from the mandrel 4 Install the beveling head arrow side away from the main body Align the bayon...

Page 27: ...er may be influenced by tightening the mandrel gib with the three set screws under the feed handle Over tightening these screws will make it difficult to turn the feed handles TIP The gib screws are p...

Page 28: ...isconnect the power supply before disconnecting the machine 1 Disconnect the air supply hose 2 Back off the tool head so the tool bits clear the work piece by 1 4 to 1 2 3 Loosen the draw rod knob by...

Page 29: ...goes over 150o F very hot to the touch allow the machine to cool before using again Inspect all visible thread areas for undue wear Threaded parts that show wear must be replaced before they damage t...

Page 30: ...ine CAUTION Avoid machine damage never operate the machine without the air filter and lubricator It is important that the chuck clamping mechanism and components remain free from dirt and corrosion Do...

Page 31: ...r service Machine makes unusual noise Main shaft bearings in need of adjustment Return to CLIMAX for repair Drive gears worn Mandrel bushing is worn Beveling machine chatters while cutting Dull or chi...

Page 32: ...3 SET BLADES 2 30 2 76 ID 35704 SET BLADES 2 71 3 17 ID 35705 SET BLADES 3 12 3 58 ID 35706 SET BLADES 3 53 3 99 ID 35707 SET BLADES 3 94 4 40 ID 35708 SET BLADES 4 35 4 81 ID 35709 SET BLADES 4 76 5...

Page 33: ...P N 35426 Rev 3 Page 25...

Page 34: ...P BODY FF3000 17 34988 NUT FEED BARREL FF3000 18 35076 NUT FEED DOUBLER CORE 19 33526 KNOB BALL 1 3 8 DIA 3 8 16 THD 20 35508 FERRULE HANDLE 21 35507 STUD HANDLE 22 17862 KEY 1 8 SQ X 87 SQ BOTH ENDS...

Page 35: ...P N 35426 Rev 3 Page 27...

Page 36: ...HAUST 4 35881 TUBE AIR COOL FF3000 5 35883 FTG ELBOW 1 4 NPTM X 1 4 NPTF STREET 90 BRASS 6 35671 FTG SWIVEL 1 4 NPTM X 1 4 NPTF 7 35726 FTG TUBE 1 2 FERULOK BODY ONLY 8 36863 VALVE BALL 1 4 OVAL HANDL...

Page 37: ...HEAD FF3000 BALLOON No PART DESCRIPTION 1 34969 CHUCK FF3000 2 34971 RAMP CHUCK REGULAR 3 36723 CAP CHUCK REGULAR 4 36681 SCREW 3 16 DIA X 3 8 SHLDCS LP HEAD 5 36046 PIN ROLL 3 32 DIA X 3 16 6 36722 B...

Page 38: ...Page 30 FF3000 Operating Manual...

Page 39: ...HEAD BEVELING 1 25 6 63 DIA BALLOON No PART DESCRIPTION 1 35557 HEAD BEVELING 1 25 7 00 DIA 2 35368 SCREW M10 X 1 5 X 12 SSSCP 3 11027 PIN DOWEL 3 8 DIA X 1 NOT SHOWN 35541 SET STARTER FORM TOOLS ASSY...

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