Climax FF1200, Operating Manual

Page: 73 / 126

P/N 95936, Rev. 0 Page 59
5 MAINTENANCE AND TROUBLESHOOTING
IN THIS CHAPTER:
5.1 M
AINTENANCE CHECKLIST
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -59
5.2 A
PPROVED LUBRICANTS
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -60
5.3 M
AINTENANCE TASKS
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -61
5.3.1 C
HECK THE
PCU
OIL RESERVOIR AND PARTICULATE FILTER TRAP
- - - - - - - - - - - - - - - - -61
5.3.2 PCU
DROP
-
OUT CIRCUIT CHECK
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -61
5.3.3 E
MERGENCY STOP TEST
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -61
5.3.4 D
OVETAIL WAYS
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -61
5.3.4.1 R
ADIAL DOVETAIL WAYS
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -61
5.3.4.2 A
XIAL DOVETAIL WAYS
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62
5.3.5 L
UBRICATE THE
RDU
BEARING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62
5.4 R
ESETTING THE CAM ARM
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -63
5.5 T
ROUBLESHOOTING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -64
5.5.1 T
HE MACHINE ISN
’
T TURNING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -64
5.5.2 T
HE MACHINE BEARING IS OVERHEATING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - -65
5.5.3 T
HE MACHINE ISN
’
T FEEDING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -65
5.5.4 T
HE MACHINE IS PERFORMING POORLY
- - - - - - - - - - - - - - - - - - - - - - - - - - - - -65
5.5.5 T
HE MACHINE ISN
’
T CUTTING FLAT
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -66
5.1 M
AINTENANCE CHECKLIST
Maintenance intervals and their associated tasks are listed in Table 5-1.
T
ABLE
5-1. M
AINTENANCE INTERVALS AND TASKS
Interval Task Section ref.
Before each use
Check the pneumatic conditioning unit (PCU) oil reservoir level and par-
ticulate filter trap. Section 5.3.1 on
page 61
Check air lines for damage and wear. --
Check the cutting tool for sharpness. Replace as necessary.
Section 3.3.7 on
page 42
Perform a PCU drop-out circuit check.
Section 5.3.2 on
page 61
Before and after
each use
Remove debris, oil, and moisture from machine surfaces. --
Every ten operation
cycles
Lubricate the radial and axial feed dovetail ways.
Section 5.3.4 on
page 61
Lubricate the rotational drive unit (RDU) bearing.
Section 5.3.5 on
page 62