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STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and
steel as unsightly yellow/orange rust. Such metals are called “active”
because they actively corrode in a natural environment when their atoms
combine with oxygen to form rust. 

Stainless steels are passive metals because they contain other metals, like
chromium, nickel and manganese that stabilize the atoms. 400 series
stainless steels are called ferritic, contain chromium, and are magnetic;
300 series stainless steels are called austenitic, contain chromium and
nickel; and 200 series stainless, also austenitic, contains manganese,
nitrogen and carbon. Austenitic types of stainless are not magnetic, and
generally provide greater resistance to corrosion than ferritic types. 

With 12-30 percent chromium, an invisible passive film covers the steel’s
surface acting as a shield against corrosion. As long as the film is intact
and not broken or contaminated, the metal is passive and stain-less. If the
passive film of stainless steel has been broken, equipment starts to
corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s
passivity layer and allow corrosion to occur.

1.

Mechanical abrasion

2.

Deposits and water

3.

Chlorides

Mechanical abrasion

means those things that will scratch a steel surface.

Steel pads, wire brushes and scrapers are prime examples.

Water

comes out of the faucet in varying degrees of hardness. Depending

on what part of the country you live in, you may have hard or soft water.
Hard water may leave spots, and when heated leave deposits behind that
if left to sit, will break down the passive layer and rust stainless steel. Other
deposits from food preparation and service must be properly removed.

Chlorides

are found nearly everywhere. They are in water, food and table

salt.  One of the worst chloride perpetrators can come from household and
industrial cleaners. 

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1.

Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft
cloths and plastic scouring pads will not harm steel’s passive layer.
Stainless steel pads also can be used but the scrubbing motion must
be in the direction of the manufacturers’ polishing marks. 

2.

Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”
When visible lines are present, always scrub in a motion parallel to the
lines. When the grain cannot be seen, play it safe and use a soft cloth
or plastic scouring pad.

3.

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry
is providing an ever-increasing choice of non-chloride cleaners. If you
are not sure of chloride content in the cleaner used, contact your cleaner
supplier. If your present cleaner contains chlorides, ask your supplier if
they have an alternative. Avoid cleaners containing quaternary salts; it
also can attack stainless steel and cause pitting and rusting.

4.

Treat your water.

Though this is not always practical, softening hard water can do much
to reduce deposits. There are certain filters that can be installed to
remove distasteful and corrosive elements. To insure proper water
treatment, call a treatment specialist. 

5.

Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at
recommended strength. Clean frequently to avoid build-up of hard,
stubborn stains. If you boil water in stainless steel equipment,
remember the single most likely cause of damage is chlorides in the
water. Heating cleaners that contain chlorides have a similar effect.

6.

Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and
supplies dry immediately. The sooner you wipe off standing water,
especially when it contains cleaning agents, the better. After wiping
equipment down, allow it to air dry; oxygen helps maintain the
stainless steel’s passivity film.

7.

Never use hydrochloric acid (muriatic acid) on stainless steel.

8.

Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job

Cleaning Agent

Comments

Routine cleaning

Soap, ammonia, 

Apply with cloth or sponge

detergent, Medallion

Fingerprints & smears

Arcal 20, Lac-O-Nu 

Provides barrier film

Ecoshine

Stubborn stains & 

Cameo, Talc, Zud, 

Rub in direction of polish lines

discoloration

First Impression

Grease & fatty acids, 

Easy-off, De-Grease 

Excellent removal on all finishes

blood, burnt-on-foods

It Oven Aid

Grease & oil 

Any good 

Apply with sponge or cloth

commercial detergent

Restoration/Passivation

Benefit, Super Sheen

Review

1.

Stainless steels rust when passivity (film-shield) breaks down as a
result of scrapes, scratches, deposits and chlorides.

2.

Stainless steel rust starts with pits and cracks.

3.

Use the proper tools. Do not use steel pads, wire brushes or scrapers
to clean stainless steel. 

4.

Use non-chlorinated cleaners at recommended concentrations. Use
only chloride- free cleaners. 

5.

Soften your water. Use filters and softeners whenever possible. 

6.

Wipe off cleaning agent(s) and standing water as soon as possible.
Prolonged contact causes eventual problems. 

To learn more about chloride-stress corrosion and how to prevent it,
contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing
laboratory.

Summary of Contents for KGL-25

Page 1: ...stallation Operation Service Gas 25 Gallon Kettle MODELS KGL 25 KGL 25 T KGT 25 T KGT 25 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www cle...

Page 2: ...LAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation a...

Page 3: ...may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when...

Page 4: ...INSTALLATION Note For clearance requirements suggested drain location and assembly details refer to SPECIFICATION DRAWING 1 Position the unit in it s permanent location and level the unit by turning t...

Page 5: ...ughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE KEEP APP...

Page 6: ...w on water and will not operate in this condition This will also light when the kettle is tilted 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperatur...

Page 7: ...temperature NOTE Do not fill kettle above recommended level marked on outside of kettle NOTE The Low Water Indicator Light Red 4 should not be lit when kettle is in upright postion during kettle opera...

Page 8: ...nterior thoroughly 8 If the unit is equipped with a T Ta an ng ge en nt t D Dr ra aw w O Of ff f V Va al lv ve e clean as follows a Disassemble the draw off valve first by turning the valve knob count...

Page 9: ...t be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides th...

Page 10: ...95 1 FAUCET MOUNTING BRACKET 1 11 FA11258 HEX CAP SCREW 2 12 FA30505 1 WASHER 2 13 FA21008 HEX NUT 2 14 SE50447 WASHER HORSESHOE 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS...

Page 11: ...2 6 FA11052 SCREWS 2 9 FA32004 TOOTH LOCKWASHER 2 10 FA32005 TOOTH LOCKWASHER 6 11 KE53469 2 IGNITION CONTROL 1 KE54308 3 HIGH VOLTAGE LEAD ASSEMBLY 1 12 FA10245 SCREW 8 32 4 13 FA20004 HEX NUT 4 FOR...

Page 12: ...KE01500 4 BURNER WITHOUT IGNITOR 1 9 KE02195 1 BURNER PAN ASSEMBLY 1 10 KE54895 2 INSULATION BETWEEN BOTTOM COVER BURNER ASSEMBLY 2 11 KE54895 4 INSULATION 1 12 KE53406 21 GAS ORIFICE NATURAL GAS 2 KE...

Page 13: ...2 1 FA21050 ACCORN NUT TD 2 1 FA21501 1 ACCORN NUT TD 3 1 2 KE52755 KNOB TD 2 1 SE50018 KNOB TD 3 1 3 FI05180 1 HEX NUT TD 2 1 FI05180 2 HEX NUT TD 3 1 4 KE52753 RETAINER TD 2 1 SE50013 RETAINER TD 3...

Page 14: ...G BOX WITH LID REMOVED VIEW B MANIFOLD BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 34 GENERAL ASSEMBLY STAT...

Page 15: ...1 16 KE50556 1 LOW WATER PROBE 1 17 KE02053 GAS VALVE ASSEMBLY 1 18 FA10360 SCREW PAN HEAD PHILLIPS 10 32 2 19 F01518 1 GAS SHUT OFF VALVE OPTION 1 GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1...

Page 16: ...E50429 5 FOR UNITS BUILT AFTER JANUARY 2005 1 5 KE529773 LID FOR GEAR BOX 1 6 KE00508 HANDWHEEL 1 7 KE54821 8 SUPPLY CORD 1 8 CHS KGL 25 T SPRING HINGE COVER 1 9 KE00351 TRUNNION BEARING 1 10 FI05321...

Page 17: ...053 GAS VALVE ASSEMBLY 1 19 FI00607 CLOSE NIPPLE 1 20 F01518 1 GAS SHUT OFF VALVE GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GAS 1 21 F105226 12 NIPPLE 1 B...

Page 18: ...45 FA30088 WASHER 2 46 FA95008 JAM NUT 2 47 KE53469 2 IGNITION CONTROL 1 KE54308 4 IGNITION CONTROL 1 48 FA10245 SCREW 8 32 4 49 FA20004 HEX NUT 4 50 FA32005 TOOTH LOCKWASHER 4 51 KE53390 GAS VALVE MO...

Page 19: ...ITEM 2 1 2 KE51005 RUBBER BOOT 1 3 KE50569 1 KNOB POTENTIOMETER 1 4 SE003013 1 L E D RED Replacement Kit includes LED O Ring 1 5 SE003013 2 L E D GREEN Replacement Kit includes LED O Ring 1 6 SE00301...

Page 20: ...1 KE50597 5 KDL 200 KDL 250 KDL 150 F KDL 250 F 1 1 KE50822 Hinge Base 1 2 KE51217 Hinge Cylinder 1 3 KE50121 2 Hinge Spring Light for KE50597 2 1 KE50121 1 Hinge Spring Heavy for KE50597 1 KE50597 3...

Page 21: ...ded in LUBRICATION PROCEDURE GEAR WORM Inspect for play Tighten Allen screws if required PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Ch...

Page 22: ...rous alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discha...

Page 23: ...Safety thermostat probe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260 27...

Page 24: ...crew Worm Screw and Tilt Gear Cross Bar HINGE ADJUSTMENT INSTRUCTIONS 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotted...

Page 25: ...ing the use of gloves and eye protection to prevent personal injury 1 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 2 Switch...

Page 26: ...FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO...

Page 27: ...LD RESULT IN SEVERE ELECTRICAL SHOCK DANGER EXTREMELY HOT SURFACES WORK ONLY ON COLD KETTLE Flushing Procedure 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2...

Page 28: ...ELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE...

Page 29: ...ettle Remove kettle side box cover Remove screw securing end of BURNER Remove BURNER Support MAIN ORIFICE FITTING and remove MAIN ORIFICE Install new orifice from kit 8 Replace BURNER Check MAIN ORIFI...

Page 30: ...WIRING DIAGRAM TABLE TOP GAS KETTLE 120 240 VOLTS KE90424 F...

Page 31: ...ends 24 VAC to the ignition module Ignition module sends 24 VAC to the Amber LED The ignition module will send spark to the igniter and 24 VAC to the gas valve With 24VAC to the gas valve the valve op...

Page 32: ...lace the Ignition module Is there 24 VAC to the ignition Module Yes Replace the ignition transformer No Is there 24 VAC to the Gas valve for 4 Seconds Yes No Is there Gas to the burner Yes If there is...

Page 33: ...r heat the green light is on is there flame at the burner Yes Yes Is the resistance of the thermister 100 000 ohms 10 at room temperature Replace the thermister No Is the potentiometer resistance 50 0...

Page 34: ...esistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the c...

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