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SEQUENCE OF OPERATIONS

1.

To turn the unit on, turn the switch to the on
position.

■ 

Power is sent to primary side of the

120vac/16vac transformer.

■ 

Power is sent to the normally closed high limit.

■ 

From the high limit power is sent to the normally

open contacts of the 12VDC relay.

2.

From the secondary of the transformer 16VAC is
sent to the controller.

■ 

Power is sent to the red LED (low water indicator

light) from terminal 4 of the controller.

■ 

If the water probe is grounded through water the

LED will go off.

■ 

If the water probe is not grounded the LED will

remain on and the unit will not heat.

■ 

If the resistance of the thermistor is higher than

the setting of the potentiometer( the unit is calling
for heat) then 16VDC is sent to the coil of the relay
and the green LED (heat indicator light)

■ 

The 12VDC relay will close until the unit reaches

temperature

3.

With the contacts of the relay closed, power is sent
to the 24 VAC transformer.

■ 

The transformer sends 24 VAC to the ignition

module.

■ 

Ignition module sends 24 VAC to the Amber LED

■ 

The ignition module will send spark to the igniter

and 24 VAC to the gas valve.

■ 

With 24VAC to the gas valve the valve opens

and gas is sent to the burner.

■ 

Spark and gas together cause ignition.

■ 

When this happens and the module reads at

least 0.7 micro amps DC within 4 seconds, the
Amber light will go out and the 24 VAC will remain
on the gas valve.

■ 

The unit will heat causing the water to boil and

steam to be generated.

■ 

If the module does not see the 0.7 micro-amps in

4 seconds, the module will try again in 15 seconds.
It will try 3 times then lock out.

4.

The kettle will heat (build pressure) until the
controller is satisfied by the thermistor at the
setting of the potentiometer.

■ 

The controller will then turn off the heat circuit

until the temperature of the kettle is below the
setting.

■ 

When the temperature drops below the setting

the controller will send 12 VDC to the relay and the
heat circuit will be energized again.

5.

To turn the unit off, place the switch in the off
position.

■ 

Power will be removed from the controller and

the heat circuit will de-energize.

Summary of Contents for KGL-25

Page 1: ...stallation Operation Service Gas 25 Gallon Kettle MODELS KGL 25 KGL 25 T KGT 25 T KGT 25 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www cle...

Page 2: ...LAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation a...

Page 3: ...may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when...

Page 4: ...INSTALLATION Note For clearance requirements suggested drain location and assembly details refer to SPECIFICATION DRAWING 1 Position the unit in it s permanent location and level the unit by turning t...

Page 5: ...ughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE KEEP APP...

Page 6: ...w on water and will not operate in this condition This will also light when the kettle is tilted 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperatur...

Page 7: ...temperature NOTE Do not fill kettle above recommended level marked on outside of kettle NOTE The Low Water Indicator Light Red 4 should not be lit when kettle is in upright postion during kettle opera...

Page 8: ...nterior thoroughly 8 If the unit is equipped with a T Ta an ng ge en nt t D Dr ra aw w O Of ff f V Va al lv ve e clean as follows a Disassemble the draw off valve first by turning the valve knob count...

Page 9: ...t be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides th...

Page 10: ...95 1 FAUCET MOUNTING BRACKET 1 11 FA11258 HEX CAP SCREW 2 12 FA30505 1 WASHER 2 13 FA21008 HEX NUT 2 14 SE50447 WASHER HORSESHOE 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS...

Page 11: ...2 6 FA11052 SCREWS 2 9 FA32004 TOOTH LOCKWASHER 2 10 FA32005 TOOTH LOCKWASHER 6 11 KE53469 2 IGNITION CONTROL 1 KE54308 3 HIGH VOLTAGE LEAD ASSEMBLY 1 12 FA10245 SCREW 8 32 4 13 FA20004 HEX NUT 4 FOR...

Page 12: ...KE01500 4 BURNER WITHOUT IGNITOR 1 9 KE02195 1 BURNER PAN ASSEMBLY 1 10 KE54895 2 INSULATION BETWEEN BOTTOM COVER BURNER ASSEMBLY 2 11 KE54895 4 INSULATION 1 12 KE53406 21 GAS ORIFICE NATURAL GAS 2 KE...

Page 13: ...2 1 FA21050 ACCORN NUT TD 2 1 FA21501 1 ACCORN NUT TD 3 1 2 KE52755 KNOB TD 2 1 SE50018 KNOB TD 3 1 3 FI05180 1 HEX NUT TD 2 1 FI05180 2 HEX NUT TD 3 1 4 KE52753 RETAINER TD 2 1 SE50013 RETAINER TD 3...

Page 14: ...G BOX WITH LID REMOVED VIEW B MANIFOLD BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 34 GENERAL ASSEMBLY STAT...

Page 15: ...1 16 KE50556 1 LOW WATER PROBE 1 17 KE02053 GAS VALVE ASSEMBLY 1 18 FA10360 SCREW PAN HEAD PHILLIPS 10 32 2 19 F01518 1 GAS SHUT OFF VALVE OPTION 1 GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1...

Page 16: ...E50429 5 FOR UNITS BUILT AFTER JANUARY 2005 1 5 KE529773 LID FOR GEAR BOX 1 6 KE00508 HANDWHEEL 1 7 KE54821 8 SUPPLY CORD 1 8 CHS KGL 25 T SPRING HINGE COVER 1 9 KE00351 TRUNNION BEARING 1 10 FI05321...

Page 17: ...053 GAS VALVE ASSEMBLY 1 19 FI00607 CLOSE NIPPLE 1 20 F01518 1 GAS SHUT OFF VALVE GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GAS 1 21 F105226 12 NIPPLE 1 B...

Page 18: ...45 FA30088 WASHER 2 46 FA95008 JAM NUT 2 47 KE53469 2 IGNITION CONTROL 1 KE54308 4 IGNITION CONTROL 1 48 FA10245 SCREW 8 32 4 49 FA20004 HEX NUT 4 50 FA32005 TOOTH LOCKWASHER 4 51 KE53390 GAS VALVE MO...

Page 19: ...ITEM 2 1 2 KE51005 RUBBER BOOT 1 3 KE50569 1 KNOB POTENTIOMETER 1 4 SE003013 1 L E D RED Replacement Kit includes LED O Ring 1 5 SE003013 2 L E D GREEN Replacement Kit includes LED O Ring 1 6 SE00301...

Page 20: ...1 KE50597 5 KDL 200 KDL 250 KDL 150 F KDL 250 F 1 1 KE50822 Hinge Base 1 2 KE51217 Hinge Cylinder 1 3 KE50121 2 Hinge Spring Light for KE50597 2 1 KE50121 1 Hinge Spring Heavy for KE50597 1 KE50597 3...

Page 21: ...ded in LUBRICATION PROCEDURE GEAR WORM Inspect for play Tighten Allen screws if required PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Ch...

Page 22: ...rous alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discha...

Page 23: ...Safety thermostat probe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260 27...

Page 24: ...crew Worm Screw and Tilt Gear Cross Bar HINGE ADJUSTMENT INSTRUCTIONS 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotted...

Page 25: ...ing the use of gloves and eye protection to prevent personal injury 1 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 2 Switch...

Page 26: ...FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO...

Page 27: ...LD RESULT IN SEVERE ELECTRICAL SHOCK DANGER EXTREMELY HOT SURFACES WORK ONLY ON COLD KETTLE Flushing Procedure 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2...

Page 28: ...ELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE...

Page 29: ...ettle Remove kettle side box cover Remove screw securing end of BURNER Remove BURNER Support MAIN ORIFICE FITTING and remove MAIN ORIFICE Install new orifice from kit 8 Replace BURNER Check MAIN ORIFI...

Page 30: ...WIRING DIAGRAM TABLE TOP GAS KETTLE 120 240 VOLTS KE90424 F...

Page 31: ...ends 24 VAC to the ignition module Ignition module sends 24 VAC to the Amber LED The ignition module will send spark to the igniter and 24 VAC to the gas valve With 24VAC to the gas valve the valve op...

Page 32: ...lace the Ignition module Is there 24 VAC to the ignition Module Yes Replace the ignition transformer No Is there 24 VAC to the Gas valve for 4 Seconds Yes No Is there Gas to the burner Yes If there is...

Page 33: ...r heat the green light is on is there flame at the burner Yes Yes Is the resistance of the thermister 100 000 ohms 10 at room temperature Replace the thermister No Is the potentiometer resistance 50 0...

Page 34: ...esistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the c...

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