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Installation Guide / SolarRoof™ SADL Bracket A1

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Code-Compliant Planning and Installation Guide V1.0 - Complying with AS/NZS1170.2-2011 AMDT 2-2016

- Planning -

Terrain Category 2 (TC2) – Open terrain, including grassland, with well-scattered obstructions having heights generally 
from 1.5m to 5m, with no more than two obstructions per hectare, e.g. farmland and cleared subdivisions with isolated 
trees and uncut grass.

Terrain Category 2.5 (TC2.5) – Terrain with some trees or isolated obstructions, terrains in developing outer urban areas 
with scattered houses, or larger acreage developments with more than two and less than 10 buildings per hectare.

Terrain Category 3 (TC3) – Terrain with numerous closely spaced obstructions having heights generally from 3m to 10m. 
The minimum density of obstructions shall be at least the equivalent of 10 house-size obstructions per hectare, e.g. 
suburban housing, light industrial estates or dense forests.

Terrain Category 4 (TC4) – Terrain with numerous larger, high (10m to 30m tall) and closely-spaced constructions 
buildings, such as large city centers and well-developed industrial complexes.

If your installation site is not at TC 2, 2.5 or 3, please contact Clenergy to obtain a project-specific engineering certificate 
to support your installation.

Determine the Roof Type

This document provides sufficient information for SADL bracket A1 installation on Kingspan KS1000 RW Trapezoidal 
Roof Panel having different insulation core thickness (40-120 mm) with an exterior sheet of a minimum 0.42 mm thick. If 
your installation is on a different roof type, please contact Clenergy to obtain a project-specific engineering certificate 
to support your installation.
Note: Bracket installation is allowed on the full rib of Kingspan roof only. Installation on lap joints must be avoided.

Verify Atmospheric Corrosivity Zone of Installation Site

Please refer to “AS 4312-2008 Atmospheric Corrosivity Zones in Australia” or consult local construction businesses to 
verify the corrosivity category of the installation site to determine appropriate products and interface spacing.
Note: Clenergy provided screws for Tin interfaces are suitable for up to C3 corrosive environments only.

Determine the Height of the Installation Site

This document provides sufficient information for the PV-ezRack® SolarRoof™ system installation up to heights of 
30 meters. If your installation site is more than 30 meters high please contact Clenergy to obtain a project-specific 
engineering certificate to support your installation.

Determine Roof slope

SADL bracket A1 installation on Kingspan KS1000 RW Trapezoidal Roof is certified for roof slopes up to 10°. Please verify 
that the Installation site roof slope is between 0° and 10°. 

Determine the Installation Area of Roof

Please refer to the generic notes 25, 28 and 29 of the Certification Letter to determine the installation area based 
on building height, length, and width. Please be aware at certain building conditions there is an Exclusion Zone for 
flush installation, which is the minimum distance between PV solar panel and roof edge of "2 x s", where "s" is the gap 
between the underside of the panel and the roof surface.

Determine the Maximum Rail Support Spacing

Please refer to the Certification Letter and Interface Spacing Table. If a project-specific Certification Letter has been 
provided, please refer to the support spacing in this letter.

Summary of Contents for PV-ezRack SolarRoof SADL Bracket A1

Page 1: ...SADL Bracket A1 on Kingspan Roof Code Compliant Planning and Installation Guide V 1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016...

Page 2: ...Australia Introduction Complying with all applicable local or national building codes including any that may supersede this manual Ensuring that PV ezRack and other products are appropriate for the i...

Page 3: ...Some areas are designated Region B 52 m s Local Region D 79 m s is Australia s most extreme Cyclonic Region located between the town of Carnarvon and Pardoo Station in Western Australia Wind regions...

Page 4: ...y to obtain a project specific engineering certificate to support your installation Note Bracket installation is allowed on the full rib of Kingspan roof only Installation on lap joints must be avoide...

Page 5: ...For example if the max interface spacing in the generic engineering certificate is 1800 mm and installed spacing is 1500 mm the maximum rail end overhang is 600 mm Acquire PV Modules Clamping Zone In...

Page 6: ...lip C U 30 46 Universal Clamp ER EC DU35 40 End Clamp Dual 35 or 40mm ER EC DU40 46 End Clamp Dual 40 or 46mm ER R ECO ECO Rail ER SP ECO Splice for ECO Rail ER I 35 SADL Bracket A1 ER I 05 Tin Interf...

Page 7: ...t and bolt assembly to reduce this risk 2 1 General installation instructions 1 Apply force to fasteners in the direction of the thread 2 Apply force uniformly to maintain the required torque 3 Profes...

Page 8: ...iver with a drive speed of 3 000 RPM maximum 3 Fit the driver bit into the screw and place it at the fastening position 4 Apply consistently firm pressure end load to the screwdriver until the screw h...

Page 9: ...e 2 rails through the pressure bolts This eliminates the need of using 2 earthing lugs Required torque is 10 12 N m 3 2 Install the Z module into the side channel of ECO Rail as shown in the figure on...

Page 10: ...Installation Guide SolarRoof SADL Bracket A1 9 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification Certification...

Page 11: ...Installation Guide SolarRoof SADL Bracket A1 10 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 12: ...Installation Guide SolarRoof SADL Bracket A1 11 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 13: ...Installation Guide SolarRoof SADL Bracket A1 12 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 14: ...Installation Guide SolarRoof SADL Bracket A1 13 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 15: ...Installation Guide SolarRoof SADL Bracket A1 14 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 16: ...Installation Guide SolarRoof SADL Bracket A1 15 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 17: ...Installation Guide SolarRoof SADL Bracket A1 16 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 18: ...Installation Guide SolarRoof SADL Bracket A1 17 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 19: ...Installation Guide SolarRoof SADL Bracket A1 18 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 20: ...Installation Guide SolarRoof SADL Bracket A1 19 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 21: ...Installation Guide SolarRoof SADL Bracket A1 20 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 22: ...Installation Guide SolarRoof SADL Bracket A1 21 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 23: ...Installation Guide SolarRoof SADL Bracket A1 22 Code Compliant Planning and Installation Guide V1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification...

Page 24: ...ustomized Product Product Warranty Corrosivity Category 1 2 and 3 Corrosivity Category 4 Corrosivity Category 5 1 Aluminium Components 6005CL T5 mill finish Standard 10 years 10 years 6005 T5 anodized...

Page 25: ...Warranty period are the responsibility of the customer Where Clenergy attends a site and finds that the Product is not faulty the costs for the visit will be payable by the customer Defective Products...

Page 26: ...hat if the Product is stored prior to installing that it is not contaminated by contact with rusty items or other impurities such as dirt and chemicals Should this occur you must clean the Product and...

Page 27: ...St Clayton VIC 2168 Australia Phone 61 3 9239 8088 Email sales clenergy com au Web www clenergy com au Clenergy Clenergy_global ClenergyClub Clenergy ClenergyGlobal ClenergyClub ClenergyAUS A Clenergy...

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