Clenergy PV-ezRack ezShade Series Planning And Installation Download Page 6 | Manualshive

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Installation Guide_PV-ezRack_ezShade_AU_V1.0

1/10 Duerdin Street, Clayton VIC 3168 Australia
Tel: +61 3 9239 8088 Fax: +61 3 9239 8024
E-mail: [email protected] www.clenergy.com.au

05

page

of 25

3.1 Installation Tools

3. Tools and Components

Tools & Components

String

Rubber hammer

Mark Pen

Scissor

Wrench

Caulking Gun

Socket Wrench
M8/M12

Total Station or
Equivalent Instrument

Torque Wrench

Tape

Allen Key 6mm

(M8
Hexagon
Socket
Screw)

Electric Drill

(ST4.8x16
self-tapping
screw & M8
Hexagon
Socket
Screw)

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Summary of Contents for PV-ezRack ezShade Series

Page 1: ...PV ezRack ezShade Code Compliant Planning and Installation V2 0 Complying with AS NZS1170 2 2011 AMDT 2 2012...

Page 2: ...te safety regulations and please also comply with the relevant regulations of your local region Please check that you are using the current version of the Installation Manual by contacting Clenergy Au...

Page 3: ...l 61 3 9239 8088 Fax 61 3 9239 8024 E mail sales clenergy com au www clenergy com au 02 page of 25 2 Planning Side View Below are the side view drawings of support for 60 cell panels up to 1700 x 1050...

Page 4: ...s clenergy com au www clenergy com au 03 page of 25 Planning Front View Below are the front view drawings of support for 60 cell panels up to 1700 x 1050 mm and 72 cell panels up to 2108 x 1050 mm Fro...

Page 5: ...4 E mail sales clenergy com au www clenergy com au 04 page of 25 Planning Front view drawings of single bay for 72 cell panels up to 2108x1050 mm Front view drawings of double bay for 72 cell panels u...

Page 6: ...gy com au www clenergy com au 05 page of 25 3 1 Installation Tools 3 Tools and Components Tools Components String Rubber hammer Mark Pen Scissor Wrench Caulking Gun Socket Wrench M8 M12 Total Station...

Page 7: ...bolt kit M6 L ER RC T G Rail Clamp for T Rail with Grounding ER B L Dry Bar Landscape with Bushing ER CAP B P End Cap for Portrait Dry Bar RT 100 90 Rectangular Tube ER CAP B L Top Cover for Landscape...

Page 8: ...ww clenergy com au 07 page of 25 System Overview 4 1 Overview of PV ezRack ezShade 4 System Overview Main Support Beam 150 L Splice for Main Support Beam T Rail 150 L Splice for T 150 Rail Rail Clamp...

Page 9: ...t Ensure that the thread surface is clean no dirt or contaminants Apply lubricant grease or 40 engine oil to fasteners prior to tightening to avoid galling or seizing in the threads 4 2 2 General inst...

Page 10: ...nted in a construction drawing As a result major components of PV ezRack ezShade may be provided in section sizes and lengths that vary from those shown in this guide The installation process detailed...

Page 11: ...istance between two bolts for Trapezoidal U anchor Plate 300 and 380 is 200mm and 280mm respectively All embedded bolts will be revealed 60mm 80mm above the ground as shown in Fig 1 Note The M20 bolts...

Page 12: ...the other Main Support Beam and fix it with Splices by the above steps Do not fasten the M8 bolts tightly before the end faces of Main Support Beams aligned as shown in Fig 4 Fig 4 5 1 4 Fix the assem...

Page 13: ...bes with Main Beams into embedded bolts Adjust the Trapezoidal U anchor Plate to make the lower end faces of all Main Beams aligned in one array as shown in Fig 6 7and 8 Now fasten the Trapezoidal U a...

Page 14: ...to end of first T Rail apply Corrugated Shim on outside and fasten using self drilling screws Slide second T Rail over splice apply Corrugated Shim on outside and fasten using self drilling screws as...

Page 15: ...rque M8 Bolts 18 20 N m According to engineering drawings repeat the above operations to install other T Rails as shown in Fig12 Ensure the end faces of the Rails are aligned and all Rails are at same...

Page 16: ...of 25 Installation Instruction 5 2 1 PV Module Installation Place the first row of PV Module on the T rail as shown in Fig 14 Make sure that the long side of the PV Module is parallel to the T rail In...

Page 17: ...e After PV Module installation place the Dry Bar Landscape Dry Bar Landscape with Bushing into T rail as shown in Fig16 Fig 16 Note Cut off the extra Rubber for Dry Bar by scissor The Dry Bar Landscap...

Page 18: ...y Bar Landscape Dry Bar Landscape with Bushing as shown in Fig 18 Turn the T head bolt clockwise with Straight slot Screwdriver until the T head bolt can t move anymore as shown in Fig 19 Fasten M6 Nu...

Page 19: ...sales clenergy com au www clenergy com au 18 page of 25 Fig 19 the middle row Fig 19 the first and last row Installation Instruction Repeat the above operations to install the second row of PV Module...

Page 20: ...ix the Dry Bar Landscape or Dry Bar Landscape with Bushing as shown in Fig 21 Fig 21 Fig 22 Note Maintain 6mm gap between the PV Module and Dry Bar Landscape Dry Bar Landscape with Bushing Maintain 32...

Page 21: ...ove anymore as shown in Fig 23 Fasten M6 Nuts and T head bolts with Socket Spanner 10mm tightly as shown in Fig 23 Note Please note that grease must be applied and tool speed must be controlled while...

Page 22: ...Australia Tel 61 3 9239 8088 Fax 61 3 9239 8024 E mail sales clenergy com au www clenergy com au 21 page of 25 Installation Instruction 5 2 5 Accessory Installation Click the Top Cover for Landscape...

Page 23: ...ergy com au www clenergy com au 22 page of 25 Installation Instruction Click the End Cap for Portrait Dry Bar into the groove of Dry Bar Portrait as shown in Fig 27 5 2 6 Seal the space between the Dr...

Page 24: ...au 23 page of 25 Installation Instruction Seal the space between the T Rail and Dry Bar landscape with weatherproof Neutral Silicone Sealant as shown in Fig 29 Direction to be glued Along the T Rail D...

Page 25: ...fter all PV Modules are placed properly use the Module Clamp 40 to fix the back frame of PV Module on T Rail and fasten with 6mm Allen Key as shown on the Fig 32 Note 1 Apply 4 x Module Clamps 40 for...

Page 26: ...cover damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with Clenergy s written i...

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