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DCM-161 MINI TUMBLE BLAST CABINET 

Page 2 

 

 

 

 

 
 
 

 

Tumble Barrel

 

Door Interlock Switch

 

Blast Nozzle

 

Filter Bag

Air inlet port. 

Must be kept open 

Exhauster

 

Media Drain Plug

Blast Gun Air Hose

 

Door Interlock Bracket

 

Air Filter/Regulator 

Compressed air inlet 

Timer Control

 

Media Hose

 
 

Figure 1

 

 
 
1.6 Nozzle 

Options 

 
1.6.1

  Ventilation requirements limit standard cabinets 

to 5/16" nozzle and No. 4 (1/8" orifice) air jet. Unless 
otherwise specified at the time of order, cabinets are 
supplied with a ceramic nozzle. More durable tungsten 
carbide and boron carbide nozzles are available and are 
shown under Accessories and Replacement Parts in 
Sections 7.1 and 7.3.

 

Use boron carbide nozzles when 

blasting with aggressive media such as those listed in 
Section 1.8.4. 
 

1.7 

Tumble Barrel Options

 

 

1.7.1

  Standard barrels are perforated with 3/16" holes. 

An optional barrel with 1/16" holes is available for use 
with fine abrasive or applications that produce small 
chips or other byproducts that could plug the blast 
nozzle. See Section 7.1. 
 
 

1.8 Media

 

 

1.8.1

  DCM-161 utilizes most common reusable media 

30 mesh to 180 mesh, that is specifically manufactured 
for dry blasting. Media finer than those recommended 

may carryover to the dust bag. Media coarser than those 
recommended may not convey through the media hose. 
Media life can be extended by mixing the media in the 
hopper after each cycle. 
 

1.8.2 Steel:

 Steel grit 50 mesh and finer or shot up to 

170 may be used. 
 

1.8.3  Sand and Slag: 

Sand should never be used 

because of the hazards of using media containing free 
silica. Slags are not recommended because they rapidly 
break down. 
 

1.8.4  Aluminum Oxide, Silicon Carbide, and 
Garnet: 

Aggressive media such as these may be used 

but consideration should be given to accelerated wear 
on all parts of the cabinet, barrel, nozzle and hoses, 
which come in contact with the media. When these 
media are used extensively, use boron nozzles. 
 

1.8.5 Glass 

Bead: 

Most beads are treated to ensure 

free-flow operation even under moderately high humidity 
conditions. Glass beads subjected to excessive moisture 
may be reused after thorough drying and breaking up of 
any lumps.  
 

Summary of Contents for ZERO DCM-161

Page 1: ...ial may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowle...

Page 2: ...to flow through the fixed blast gun mounted through the cabinet door Air moving through the gun draws media into the blast gun mixing chamber The media mixes with the air and is propelled out the nozzle As the barrel rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly cleaned The blast media flows through the perforated drum and into the cabinet hopper f...

Page 3: ...ts that could plug the blast nozzle See Section 7 1 1 8 Media 1 8 1 DCM 161 utilizes most common reusable media 30 mesh to 180 mesh that is specifically manufactured for dry blasting Media finer than those recommended may carryover to the dust bag Media coarser than those recommended may not convey through the media hose Media life can be extended by mixing the media in the hopper after each cycle...

Page 4: ...tion valve at the air source to enable depressurization for service Connect a 1 2 inch or larger air line from the air source to the air filter regulator If twist on type air hose couplings are used they must be secured by safety pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury WARNING 2 3 To prevent static el...

Page 5: ... or damaged Prolonged breathing of any dust could result in serious lung disease Short term ingestion of toxic dust such as lead poses an immediate danger to health Toxicity and health risk vary with type of media and dust generated by blasting Identify all material being removed by blasting and obtain a material safety data sheet for the blast media WARNING Do not load parts above the bottom rim ...

Page 6: ...aintain the setting 4 3 4 If media flow is too light decrease air in the mixture by turning the metering screw in clockwise when viewed from the top covering more of the holes so less air enters the media hose Tighten the locking nut to maintain the setting Never attempt to override the interlock system Doing so could result in injury from unexpected blasting WARNING 4 4 1 The door interlock disab...

Page 7: ...ag 5 1 1 The bag collects dust on its inner surface A high dust level in the cabinet indicates a dirty bag Empty as frequently as necessary to maintain good air flow through the cabinet and before the weight of dust prevents full inflation of the bag A zipper opening is located in the bottom of the bag for emptying 5 1 2 Periodically turn the bag inside out and vacuum the inner surface NOTE Blast ...

Page 8: ...ue to a faulty compressor that overheats or pumps oil or moisture into the air line too long an air line permitting moisture to condense on the inside and from high humidity Drain the air filter and receiver tank regularly If the problem persists it may be necessary to change media more often or install an aftercooler or air dryer 6 5 4 Absorption Some media tends to absorb moisture from the air e...

Page 9: ...s specify feet required 00187 boron carbide No 5 11935 8 Clamp 4 11577 tungsten carbide No 5 13118 9 Dust bag 12 x 28 11500 10 Switch push button door interlock 12119 11 Timer 60 min 12180 7 2 Cabinet and barrel Assembly Figure 5 12 Shaft barrel drive w roll pin set screw 13677 13 Grommet rubber 11798 Item Description Stock No 14 Bearing 3 4 bore 11521 15 Bracket drive motor mount 12812 1 Gasket d...

Page 10: ...x 1 2 male flare 11726 9 Fitting hose 1 2 barb x 1 2 fem swivel 15002 10 Hose 1 2 clear media 3 ft required 12476 11 Bracket gun mount 12806 12 Solenoid 1 4 3 way 12199 13 Filter regulator w gauge 11690 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT x 1 2 barb 06369 16 Hose 1 2 air 3 ft required 12472 17 Grommet rubber media hose 11798 18 Muffler 1 4 bronze 03988 19 Stem metering adjus...

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