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DCM-161 MINI TUMBLE BLAST CABINET 

Page 5 

 

 

 

 

 

4.2 Timer 

4.4 

Door Interlock, Figure 4

 

 
4.2.1

  Set the timer for the duration of the blast cycle. 

Blasting automatically stops when the timer times out. 
Trial and error will determine the timer setting for the 
most favorable results. After the part is correctly 
processed, make a note of the total blast time for future 
runs of similar parts. 

 

 

 
 

4.3 

Media/Air Mixture, Figure 3

 

 

4.3.1

  Observe media flow through the clear media 

hose. Media should flow smoothly and evenly through the 
hose. 
 

4.3.2

 

If the air exiting the nozzle pulses or if media does 

not flow smoothly, the metering valve requires adjusting. 
To adjust: loosen the locking nut, and adjust the metering 
screw until the upper holes in the metering stem are 
closed-off, and the lower holes are fully open. See Figure 
3. This adjustment is a starting point. 
 
 
 

 

 

 Figure 

 

 
4.3.3 

If pulsation occurs in the media hose, either media 

is damp and caked, or not enough air is entering the 
media stream. While blasting, loosen the locking nut and 
slowly turn the adjusting screw out (counterclockwise 
when viewed from the top) until the media flows smoothly. 
Tighten the locking nut to maintain the setting. 
 

4.3.4 

If media flow is too light, decrease air in the 

mixture by turning the metering screw in (clockwise when 
viewed from the top) covering more of the holes so less air 
enters the media hose. Tighten the locking nut to maintain 
the setting. 

 

Never attempt to override the interlock system. 
Doing so could result in injury from unexpected 
blasting.

 

WARNING

 
4.4.1

  The door interlock disables the blasting control 

circuit when the door is open. To enable blasting, the 
door interlock switch must be engaged when the door is 
closed. The interlock is set at the factory and does not 
usually require field adjustment unless parts are 
replaced. When adjustment is required, proceed as 
follows. 

 
 

 
 

 

 

Figure 4 

 

Adjusting Screw 

Adjust the screw to engage 

the switch when door is 

Cabinet Door

 

Interlock Switch 

Upper holes 

fully closed 

Locking Nut

Lower holes 
fully open 

Adjusting Screw 

 
4.4.2

  Close cabinet door. 

 

4.4.3

  Loosen the adjusting screw nut.  

 

4.4.4

  Center the screw on the switch, and turn the 

adjusting screw in or out as required to engage the 
switch without applying excessive pressure. Tighten the 
adjusting screw nut. 
 

4.4.5

  Test the operation with the door open only 

enough to disengage the interlock switch, and then 
again with the door closed. The interlock should stop the 
blasting when the door is opened, and permit blasting 
when the door is closed. 
 

 

Summary of Contents for ZERO DCM-161

Page 1: ...ial may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowle...

Page 2: ...to flow through the fixed blast gun mounted through the cabinet door Air moving through the gun draws media into the blast gun mixing chamber The media mixes with the air and is propelled out the nozzle As the barrel rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly cleaned The blast media flows through the perforated drum and into the cabinet hopper f...

Page 3: ...ts that could plug the blast nozzle See Section 7 1 1 8 Media 1 8 1 DCM 161 utilizes most common reusable media 30 mesh to 180 mesh that is specifically manufactured for dry blasting Media finer than those recommended may carryover to the dust bag Media coarser than those recommended may not convey through the media hose Media life can be extended by mixing the media in the hopper after each cycle...

Page 4: ...tion valve at the air source to enable depressurization for service Connect a 1 2 inch or larger air line from the air source to the air filter regulator If twist on type air hose couplings are used they must be secured by safety pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury WARNING 2 3 To prevent static el...

Page 5: ... or damaged Prolonged breathing of any dust could result in serious lung disease Short term ingestion of toxic dust such as lead poses an immediate danger to health Toxicity and health risk vary with type of media and dust generated by blasting Identify all material being removed by blasting and obtain a material safety data sheet for the blast media WARNING Do not load parts above the bottom rim ...

Page 6: ...aintain the setting 4 3 4 If media flow is too light decrease air in the mixture by turning the metering screw in clockwise when viewed from the top covering more of the holes so less air enters the media hose Tighten the locking nut to maintain the setting Never attempt to override the interlock system Doing so could result in injury from unexpected blasting WARNING 4 4 1 The door interlock disab...

Page 7: ...ag 5 1 1 The bag collects dust on its inner surface A high dust level in the cabinet indicates a dirty bag Empty as frequently as necessary to maintain good air flow through the cabinet and before the weight of dust prevents full inflation of the bag A zipper opening is located in the bottom of the bag for emptying 5 1 2 Periodically turn the bag inside out and vacuum the inner surface NOTE Blast ...

Page 8: ...ue to a faulty compressor that overheats or pumps oil or moisture into the air line too long an air line permitting moisture to condense on the inside and from high humidity Drain the air filter and receiver tank regularly If the problem persists it may be necessary to change media more often or install an aftercooler or air dryer 6 5 4 Absorption Some media tends to absorb moisture from the air e...

Page 9: ...s specify feet required 00187 boron carbide No 5 11935 8 Clamp 4 11577 tungsten carbide No 5 13118 9 Dust bag 12 x 28 11500 10 Switch push button door interlock 12119 11 Timer 60 min 12180 7 2 Cabinet and barrel Assembly Figure 5 12 Shaft barrel drive w roll pin set screw 13677 13 Grommet rubber 11798 Item Description Stock No 14 Bearing 3 4 bore 11521 15 Bracket drive motor mount 12812 1 Gasket d...

Page 10: ...x 1 2 male flare 11726 9 Fitting hose 1 2 barb x 1 2 fem swivel 15002 10 Hose 1 2 clear media 3 ft required 12476 11 Bracket gun mount 12806 12 Solenoid 1 4 3 way 12199 13 Filter regulator w gauge 11690 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT x 1 2 barb 06369 16 Hose 1 2 air 3 ft required 12472 17 Grommet rubber media hose 11798 18 Muffler 1 4 bronze 03988 19 Stem metering adjus...

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