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DCM-161 MINI TUMBLE BLAST CABINET 

Page 6 

 

 

 

 

 

 

5.3.2

  From inside the cabinet door, unscrew the 

holding nut from the gun end, and pull the nozzle from 
the gun. Inspect the nozzle O-ring and replace if worn or 
damaged. Insert a new nozzle, placing the tapered end 
toward the jet. Screw the holding nut onto the gun. 

5.0 MAINTENANCE

 

 

 

 

This machine is not to be used for applications 
which generate dust from lead coatings, heavy 
metals or any other toxic materials. Failure to 
wear approved respirators and eye protection 
when servicing dust-laden areas of the cabinet, 
and when emptying the dust bag could result in 
serious eye irritation and lung disease. Toxicity 
and health risk vary with type of media and dust 
generated by blasting. The respirator must be 
approved for the type of dust generated. 
Identify all material being removed by blasting, 
and obtain a material safety data sheet for the 
blast media.

 

WARNING

 

 
 
5.4 Media 

Hose 

 

 

5.4.1

  To avoid unscheduled down-time, periodically 

inspect the media hose for thin spots, by pinching it 
every 6 to 12 inches. 
 

 
5.5 Tumble 

Barrel 

 
5.5.1

  Periodically inspect the barrel for wear. Replace 

the barrel as soon as it is worn thin. 

 

 

 

 

NOTE: To avoid unscheduled downtime, establish a 
weekly inspection schedule. Inspect all parts subjected 
to media contact, including; the gun, nozzle, media hose, 
and tumble barrel. 

 
6.0 TROUBLESHOOTING 

 
 

 

 

5.1 Dust 

Bag

 

 

5.1.1

  The bag collects dust on its inner surface. A high 

dust level in the cabinet indicates a dirty bag. Empty as 
frequently as necessary to maintain good air flow 
through the cabinet, and before the weight of dust 
prevents full inflation of the bag. A zipper opening is 
located in the bottom of the bag for emptying. 
 

5.1.2

  Periodically turn the bag inside out and vacuum 

the inner surface. 
 
NOTE: Blast media is usually non-toxic, however, some 
materials removed by the process may be. Check with 
proper authorities for disposal restrictions. 
 

 
5.2 

Compressed Air Filter

 

 

5.2.1

  The cabinet is equipped with a manual drain air 

filter/regulator. Drain the filter at least once a day, and 
more often if water is present. Moist air inhibits the flow 
of media. If moisture continues to be present, a dryer or 
after-cooler may be required. 
 
 

5.3 Nozzle

 

 

5.3.1

  Replace the nozzle(s) when its diameter has 

increased by 1/16", or when suction diminishes 
noticeably. 

 

To avoid serious injury, observe the following 
when troubleshooting. Turn off the air, and lock 
out and tag out the air supply.  

WARNING

 
 
 

6.1 

Dust Leaking From The Cabinet Enclosure

 

 

6.1.1 

Dirty filter bag. Empty the dust bag regularly. 

See Section 5.1. 

 
6.1.2

  Damaged door gaskets. Inspect and replace 

damaged gaskets. 

 
6.1.3

  Blast pressure too high. Maximum blast 

pressure is 60 psi. 
 

6.1.4

  Paddle wheel worn. Check wheel for wear.

 

 
 
6.2 Abnormally 

High 

Media 

Consumption

 

 

6.2.1 

Media may be too fine or worn-out. 

 

6.2.2

  Using friable media that rapidly breaks down. 

 

6.2.3 

Nozzle pressure too high for the media, causing 

media to break down. 

 

 

Summary of Contents for ZERO DCM-161

Page 1: ...ial may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowle...

Page 2: ...to flow through the fixed blast gun mounted through the cabinet door Air moving through the gun draws media into the blast gun mixing chamber The media mixes with the air and is propelled out the nozzle As the barrel rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly cleaned The blast media flows through the perforated drum and into the cabinet hopper f...

Page 3: ...ts that could plug the blast nozzle See Section 7 1 1 8 Media 1 8 1 DCM 161 utilizes most common reusable media 30 mesh to 180 mesh that is specifically manufactured for dry blasting Media finer than those recommended may carryover to the dust bag Media coarser than those recommended may not convey through the media hose Media life can be extended by mixing the media in the hopper after each cycle...

Page 4: ...tion valve at the air source to enable depressurization for service Connect a 1 2 inch or larger air line from the air source to the air filter regulator If twist on type air hose couplings are used they must be secured by safety pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury WARNING 2 3 To prevent static el...

Page 5: ... or damaged Prolonged breathing of any dust could result in serious lung disease Short term ingestion of toxic dust such as lead poses an immediate danger to health Toxicity and health risk vary with type of media and dust generated by blasting Identify all material being removed by blasting and obtain a material safety data sheet for the blast media WARNING Do not load parts above the bottom rim ...

Page 6: ...aintain the setting 4 3 4 If media flow is too light decrease air in the mixture by turning the metering screw in clockwise when viewed from the top covering more of the holes so less air enters the media hose Tighten the locking nut to maintain the setting Never attempt to override the interlock system Doing so could result in injury from unexpected blasting WARNING 4 4 1 The door interlock disab...

Page 7: ...ag 5 1 1 The bag collects dust on its inner surface A high dust level in the cabinet indicates a dirty bag Empty as frequently as necessary to maintain good air flow through the cabinet and before the weight of dust prevents full inflation of the bag A zipper opening is located in the bottom of the bag for emptying 5 1 2 Periodically turn the bag inside out and vacuum the inner surface NOTE Blast ...

Page 8: ...ue to a faulty compressor that overheats or pumps oil or moisture into the air line too long an air line permitting moisture to condense on the inside and from high humidity Drain the air filter and receiver tank regularly If the problem persists it may be necessary to change media more often or install an aftercooler or air dryer 6 5 4 Absorption Some media tends to absorb moisture from the air e...

Page 9: ...s specify feet required 00187 boron carbide No 5 11935 8 Clamp 4 11577 tungsten carbide No 5 13118 9 Dust bag 12 x 28 11500 10 Switch push button door interlock 12119 11 Timer 60 min 12180 7 2 Cabinet and barrel Assembly Figure 5 12 Shaft barrel drive w roll pin set screw 13677 13 Grommet rubber 11798 Item Description Stock No 14 Bearing 3 4 bore 11521 15 Bracket drive motor mount 12812 1 Gasket d...

Page 10: ...x 1 2 male flare 11726 9 Fitting hose 1 2 barb x 1 2 fem swivel 15002 10 Hose 1 2 clear media 3 ft required 12476 11 Bracket gun mount 12806 12 Solenoid 1 4 3 way 12199 13 Filter regulator w gauge 11690 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT x 1 2 barb 06369 16 Hose 1 2 air 3 ft required 12472 17 Grommet rubber media hose 11798 18 Muffler 1 4 bronze 03988 19 Stem metering adjus...

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