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BNP DOUBLE 65 and DOUBLE 220 - DUAL STATION SUCTION CABINET  Page 25

 

 

 

 

 

 

© 2016 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 22963 Rev. D, 07/16 

9.3 

Cabinet Replacement Parts, Figure 31 

 

Unless noted, quantity is for each unit

 

 

Item Description 

Stock 

No. 

 

  1. 

Gasket, 5/16" x 1" adhesive-backed, 

 

per foot, specify feet required 

 

BNP 65 door, 11 ft. per door  .............. 00187 

 

BNP 220 door, 13 ft. per door  ............ 00187 

 Light 

assembly, 7 ft. each  .................. 00187 

 Air-inlet 

damper, 3 ft. each  ................. 00187 

 2. 

Light assembly w/ cover (each) ................. 23255 

  3. 

Door assembly, left 

 for 

double 

65  ......................................... 20070 

 for 

double 

220  ....................................... 20074 

  4. 

Door assembly, right 

 for 

double 

65  ......................................... 20071 

 for 

double 

220  ....................................... 20075 

 5. 

Grate 

 

for double 65, 2 required  ....................... 11811 

 

for double 220, 2 required  ..................... 11810 

 6. 

Latch kit, door, each .................................. 20064 

  7. 

Glove set  

 Band-clamp 

attachment  ........................ 11215 

 

Quick-change (clampless attachment) ... 28820 

  8. 

Glove, left hand only  

 Band-clamp 

attachment ......................... 12710 

 

Quick-change (clampless attachment) ... 28638 

  9. 

Glove, right hand only  

 Band-clamp 

attachment ......................... 12711 

 

Quick-change (clampless attachment) ... 28639 

 10. 

Clamp, for clamp-attached glove  .............. 11576 

 11. 

Grommet, media/air hose  ......................... 11798 

 12. 

Plate, hopper hose .................................... 21656 

 13. 

Gasket, hopper plate ................................. 20247 

 14. 

Hose, light-lined flex, 5-ft required per side 

 

4" ID for 900 cfm conventional use  .......... 12466 

 

4" ID for 1200 cfm w/steel media  ............. 12466 

 

5" ID for 1200 cfm conventional use  ........ 12467 

 15. 

Clamp, flex hose 

 for 

4" 

hose  ............................................. 11577 

 for 

5" 

hose  ............................................. 11578 

 16. 

Adaptor pipe universal, flex hose 

 

4" for 900 cfm conventional .................... 23295 

 

4" for 1200 cfm w/steel media  ............... 23295 

 

5" for 1200 cfm conventional  ................. 23296 

 17. 

Gasket, flex hose adaptor pipe 

 

4" for 900 conventional  .......................... 23258 

 

4" for 1200 cfm w/steel media  ............... 23258 

 

5" for 1200 conventional ......................... 23259 

 18. 

Actuator bracket, door interlock  ................ 19152 

 19. 

Detent sleeve, door interlock  .................... 15042 

 20. 

Over-travel stop, door interlock ................. 20004 

 21. 

Air valve, 3 way, door interlock .................. 12202 

 22. 

Regulator, 1/8" NPT pilot pressure ............ 12715 

 23. 

Gauge, pressure  .......................................  01908 

 24. 

Fitting, 1/8" NPT elbow x 1/8" barb  .......... 11733 

 25. 

Grommet, 1/4 ID  ....................................... 12762 

 26. 

Foot pedal assembly, less tubing  ............. 20483 

 27. 

Damper. air-inlet  ....................................... 23156 

 28. 

Brace, leg 

 

For BNP 65  ............................................ 24443 

 

For BNP 220  .......................................... 24445 

 

 
 
 

 

Some parts are rotated for clarity 

 

Figure 31 

 

10 

Unless noted otherwise, the 
quantity for each item is one unit. 

25

6

21

22 

26 

18 

27

15 

12 

16 

17 

11 

13 

28 

14 

19 

20 

23 

24 

1

2

Summary of Contents for ZERO BNP DOUBLE 220

Page 1: ...e that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...RNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoided will result in death or seri...

Page 3: ...ge is cleaned by using a manually controlled pulse of compressed air CDC 1 dust collector is standard with double BNP 900 cfm cabinets unless an optional RPC 2 or RPH dust collector is ordered at time...

Page 4: ...ntain particles that could jam the abrasive metering valve or cause irregular wear 1 8 1 ZERO cabinets utilize most common reusable media specifically manufactured for dry blasting Media sizes listed...

Page 5: ...ronments of moderately high humidity Glass beads subjected to excessive moisture may be reused only after thorough drying and breaking up any clumps 1 8 6 Lightweight and Fine mesh Media When using li...

Page 6: ...areas and for efficient handling of large parts Provide enough clearance at the dust collector for maintenance and to remove the dust container Place the reclaimer directly behind the cabinet with fl...

Page 7: ...t rear of the cabinet 2 5 Connect Electrical Service WARNING Lockout and tagout the electrical supply before performing any electrical service Shorting electrical components could result in death seri...

Page 8: ...minum Oxide Kit 3 1 1 An optional aluminum oxide kit is available factory installed or may be field installed later Filed installed or replacement factory installed kits consist of black rubber curtai...

Page 9: ...moved at a later date 3 4 4 Match drill the remaining four bracket holes and install the remaining fasteners 3 4 5 Loosen the fasteners on the slotted bracket and raise or lower the armrest to a comfo...

Page 10: ...s WARNING Use solid fixturing to hold heavy parts in place Do not remove lift equipment until the part is adequately supported to prevent movement Moving heavy unsupported parts may cause them to shif...

Page 11: ...closed and exhauster running until the cabinet is clear of all airborne dust 4 4 4 Unload parts Shut off the air supply valve drain the air filter and switch OFF the lights and exhauster 4 5 Blasting...

Page 12: ...ried into the dust collector and result in excessive media consumption Open only as far as necessary to obtain a balance of dust removal without media carryover 5 4 3 A manometer is useful when adjust...

Page 13: ...Open the damper farther to decrease static pressure or close it farther to increase pressure 5 6 3 If a manometer is not available use the gloves as an indicator With the exhauster ON the gloves shoul...

Page 14: ...insert the needle into the other end of the tubing The ends of the tubing must fit tight on the manometer and needle leaks will give inaccurate readings 5 8 4 Open both manometer valves elbows per the...

Page 15: ...CDC 1 dust collector manual for pulsing instructions and pulse the cartridge at least every half hour of blasting and before turning OFF the exhauster Dusty blasting conditions will require more freq...

Page 16: ...not practical to remove the window the lens may be applied with the window glass in place 7 3 3 To install a cover lens carefully remove the adhesive backing making sure the adhesive remains on the l...

Page 17: ...erlapping the window gasket and that the window is resting on the window support tabs 7 6 7 Swing the window frame into place and tighten the frame nuts 7 7 Light Assembly NOTICE Use an approved step...

Page 18: ...proceed to the installation note preceding Paragraph 7 9 11 7 9 4 Remove the top liner and tube liner 7 9 5 Grind the tack welds from the bottom of the tube liner that secures the tube liner to the t...

Page 19: ...nd all seams between the liners and reclaimer weldment must be sealed Voids will cause premature wear 7 9 16 5th Apply adhesive backed strip gasket to the edge of the inlet baffle that will fit agains...

Page 20: ...ble to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hoppers and reclaimer inlet 8 2 Abnormally high media consumption 8 2 1 Door on reclaimer open or worn door gasket Air entering t...

Page 21: ...is pressed 8 6 1 Door interlocks not engaging Check adjustment per Section 5 7 8 6 2 Blocked or leaking control lines Check all urethane tubing for blockage or leaks 8 6 3 Foot pedal valve malfunction...

Page 22: ...te Refer to the system s wiring schematic Refer to Section 2 5 8 13 2 Dust collector ventilation damper closed too far restricting air movement through cabinet Adjust static pressure per Section 5 4 8...

Page 23: ...500 lb capacity 21390 2 Bearing 1 1 2 bore 11517 3 Protector bearing 13479 4 Screw 1 2 NC x 1 1 2 cap 03454 5 Washer 1 2 lock 03516 6 Nut 1 2 NC hex 03511 Figure 26 Turntable with Workcar and Track 50...

Page 24: ...nozzle No 5 5 16 orifice 13118 No 7 7 16 orifice 12882 No 8 1 2 orifice 11942 Boron carbide nozzle No 5 5 16 orifice 11935 No 6 3 8 orifice 11936 No 7 7 16 orifice 11937 No 8 1 2 orifice 12894 Wide s...

Page 25: ...x 3 4 12722 Figure 29 9 2 Flex Hose Wye Adaptor Figure 30 All hose is sold per foot specify feet required Some trimming may be necessary Item Description Stock No 1 Hose light lined flex 5 ft require...

Page 26: ...ttached glove 11576 11 Grommet media air hose 11798 12 Plate hopper hose 21656 13 Gasket hopper plate 20247 14 Hose light lined flex 5 ft required per side 4 ID for 900 cfm conventional use 12466 4 ID...

Page 27: ...1942 10 Hose 1 2 air specify ft required 12472 11 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle n...

Page 28: ...em metering adjusting 23097 3 Screw adjusting 23098 4 Nut adjusting stem lock 23099 5 Body metering valve 11532 6 Fitting hose 3 8 NPT x 1 2 barb 06369 7 Plug metering valve 12011 Figure 35 9 8 Light...

Page 29: ...01908 9 Fitting 1 8 NPT elbow x 1 8 barb 11733 10 Filter 1 2 manual drain 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT...

Page 30: ...x cylinder externally adjustable 900 cfm option 23046 1200 cfm 25432 11 Adaptor outlet pipe 900 cfm 16832 12 Top plate assembly 900 cfm 23040 13 Gasket 2 adhesive backed per foot 900 7 ft 1200 8 ft at...

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