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BNP DOUBLE 65 and DOUBLE 220 - DUAL STATION SUCTION CABINET  Page 13

 

 

 

 

 

 

© 2016 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 22963 Rev. D, 07/16 

the interlock switch. The interlocks should stop the 
blasting when the doors are opened, and permit blasting 
when the doors are closed. NOTE: Negative pressure 
inside the cabinet may cause the doors to flex inward. 
Tests should be performed with the exhauster running. 
 

5.8 Optional 

Manometer 

 

These instructions show several methods of taking 
static-pressure readings (negative pressure) on cabinet 
reclaimers, using a flexible tube manometer. Use the 
method best suited for the application. The instruction 
explains the processes for taking periodic readings and 
shows how to permanently install the manometer for 
taking frequent readings. Permanent fittings should be 
installed when rigid ducting is used, or when the 
manometer installation is permanent. Use silicone sealer 
or other sealant to seal around the fitting to prevent 
leaks. The fitting should be capable of being capped 
when the manometer tube is removed. . Capping the 
fitting will prevent leaks that alter the reclaimer’s 
separation efficiency. The readings are reference points 
so it doesn’t matter where the readings are taken as 
long as they are always taken at the same location. 
Taking readings at different locations could produce 
different results. Static-pressure readings at the door are 
generally .5" to 1" lower than those taken above the 
reclaimer. 
 

5.8.1

  Refer to directions packed with the manometer 

for preparation and operating instructions for the 
manometer. 
 

5.8.2

  Connect one end of the 3/16" ID tubing to one of 

the tubing connectors (elbow) at the top of the 
manometer by pushing it over the barbed adaptor. 
 

5.8.3

  Leave the needle protector on the needle and 

insert the needle into the other end of the tubing. The 
ends of the tubing must fit tight on the manometer and 
needle; leaks will give inaccurate readings. 

 
5.8.4

  Open both manometer valves (elbows) per the 

instructions provided with the manometer. 
 

5.8.5

  Magnets on the manometer hold it in position on 

the reclaimer body. The manometer must be vertically-
plumb so the fluid is level on both sides.  
 

5.8.6

  Adjust the slide rule to align the zero with the 

fluid level. Refer to Figure 19 
 

5.8.7

  Needle placement: Ref. Figure 18. 

 
5.8.7.1

 

Taking readings in the flex hose:

 Remove the 

needle protector, and insert the needle into the flex hose 
approximately 8" from the top of the reclaimer. 
 

5.8.7.2  Taking readings at the reclaimer door:

 Open 

the reclaimer fill door, remove the needle protector and 
place the needle so the point is inside the door opening. 
Carefully close the door on the needle. The side of the 
needle will embed into the rubber, creating an airtight 
seal. 
 
 
 
 

 

 

 Figure 

18 

 
 

5.8.8

  Turn the exhauster ON. The negative (static) 

pressure will move fluid in the tube. 

NOTE: Readings must be taken with the cabinet 
doors open, and with the exhauster running. 
 
5.8.9

  To find the static pressure, add the number of 

inches the fluid travels up one column to the inches the 
fluid travels down the other column. Refer to the 
example in Figure 19. 
 

5.8.10 

After the readings are taken, replace the needle 

protector. Close the manometer valves and store the 
manometer in the original container in a clean area. 
NOTE: If the manometer installation is permanent, the 
manometer may remain on the reclaimer body after the 
valves are closed. 
 

8

 

Insert the needle into 
straight section of flex 
hose, about 8-inches 
above the top of the 
reclaimer. 

Place the needle so the 
point is inside the door 
opening. Carefully close 
the door on the needle. 

Reclaimers are for reference and 
may differ from those shown.

 

For taking frequent readings, 
install a permanent fitting in 
the reclaimer wall, just below 
the inner cone as shown. 

Summary of Contents for ZERO BNP DOUBLE 220

Page 1: ...e that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...RNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoided will result in death or seri...

Page 3: ...ge is cleaned by using a manually controlled pulse of compressed air CDC 1 dust collector is standard with double BNP 900 cfm cabinets unless an optional RPC 2 or RPH dust collector is ordered at time...

Page 4: ...ntain particles that could jam the abrasive metering valve or cause irregular wear 1 8 1 ZERO cabinets utilize most common reusable media specifically manufactured for dry blasting Media sizes listed...

Page 5: ...ronments of moderately high humidity Glass beads subjected to excessive moisture may be reused only after thorough drying and breaking up any clumps 1 8 6 Lightweight and Fine mesh Media When using li...

Page 6: ...areas and for efficient handling of large parts Provide enough clearance at the dust collector for maintenance and to remove the dust container Place the reclaimer directly behind the cabinet with fl...

Page 7: ...t rear of the cabinet 2 5 Connect Electrical Service WARNING Lockout and tagout the electrical supply before performing any electrical service Shorting electrical components could result in death seri...

Page 8: ...minum Oxide Kit 3 1 1 An optional aluminum oxide kit is available factory installed or may be field installed later Filed installed or replacement factory installed kits consist of black rubber curtai...

Page 9: ...moved at a later date 3 4 4 Match drill the remaining four bracket holes and install the remaining fasteners 3 4 5 Loosen the fasteners on the slotted bracket and raise or lower the armrest to a comfo...

Page 10: ...s WARNING Use solid fixturing to hold heavy parts in place Do not remove lift equipment until the part is adequately supported to prevent movement Moving heavy unsupported parts may cause them to shif...

Page 11: ...closed and exhauster running until the cabinet is clear of all airborne dust 4 4 4 Unload parts Shut off the air supply valve drain the air filter and switch OFF the lights and exhauster 4 5 Blasting...

Page 12: ...ried into the dust collector and result in excessive media consumption Open only as far as necessary to obtain a balance of dust removal without media carryover 5 4 3 A manometer is useful when adjust...

Page 13: ...Open the damper farther to decrease static pressure or close it farther to increase pressure 5 6 3 If a manometer is not available use the gloves as an indicator With the exhauster ON the gloves shoul...

Page 14: ...insert the needle into the other end of the tubing The ends of the tubing must fit tight on the manometer and needle leaks will give inaccurate readings 5 8 4 Open both manometer valves elbows per the...

Page 15: ...CDC 1 dust collector manual for pulsing instructions and pulse the cartridge at least every half hour of blasting and before turning OFF the exhauster Dusty blasting conditions will require more freq...

Page 16: ...not practical to remove the window the lens may be applied with the window glass in place 7 3 3 To install a cover lens carefully remove the adhesive backing making sure the adhesive remains on the l...

Page 17: ...erlapping the window gasket and that the window is resting on the window support tabs 7 6 7 Swing the window frame into place and tighten the frame nuts 7 7 Light Assembly NOTICE Use an approved step...

Page 18: ...proceed to the installation note preceding Paragraph 7 9 11 7 9 4 Remove the top liner and tube liner 7 9 5 Grind the tack welds from the bottom of the tube liner that secures the tube liner to the t...

Page 19: ...nd all seams between the liners and reclaimer weldment must be sealed Voids will cause premature wear 7 9 16 5th Apply adhesive backed strip gasket to the edge of the inlet baffle that will fit agains...

Page 20: ...ble to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hoppers and reclaimer inlet 8 2 Abnormally high media consumption 8 2 1 Door on reclaimer open or worn door gasket Air entering t...

Page 21: ...is pressed 8 6 1 Door interlocks not engaging Check adjustment per Section 5 7 8 6 2 Blocked or leaking control lines Check all urethane tubing for blockage or leaks 8 6 3 Foot pedal valve malfunction...

Page 22: ...te Refer to the system s wiring schematic Refer to Section 2 5 8 13 2 Dust collector ventilation damper closed too far restricting air movement through cabinet Adjust static pressure per Section 5 4 8...

Page 23: ...500 lb capacity 21390 2 Bearing 1 1 2 bore 11517 3 Protector bearing 13479 4 Screw 1 2 NC x 1 1 2 cap 03454 5 Washer 1 2 lock 03516 6 Nut 1 2 NC hex 03511 Figure 26 Turntable with Workcar and Track 50...

Page 24: ...nozzle No 5 5 16 orifice 13118 No 7 7 16 orifice 12882 No 8 1 2 orifice 11942 Boron carbide nozzle No 5 5 16 orifice 11935 No 6 3 8 orifice 11936 No 7 7 16 orifice 11937 No 8 1 2 orifice 12894 Wide s...

Page 25: ...x 3 4 12722 Figure 29 9 2 Flex Hose Wye Adaptor Figure 30 All hose is sold per foot specify feet required Some trimming may be necessary Item Description Stock No 1 Hose light lined flex 5 ft require...

Page 26: ...ttached glove 11576 11 Grommet media air hose 11798 12 Plate hopper hose 21656 13 Gasket hopper plate 20247 14 Hose light lined flex 5 ft required per side 4 ID for 900 cfm conventional use 12466 4 ID...

Page 27: ...1942 10 Hose 1 2 air specify ft required 12472 11 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle n...

Page 28: ...em metering adjusting 23097 3 Screw adjusting 23098 4 Nut adjusting stem lock 23099 5 Body metering valve 11532 6 Fitting hose 3 8 NPT x 1 2 barb 06369 7 Plug metering valve 12011 Figure 35 9 8 Light...

Page 29: ...01908 9 Fitting 1 8 NPT elbow x 1 8 barb 11733 10 Filter 1 2 manual drain 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT...

Page 30: ...x cylinder externally adjustable 900 cfm option 23046 1200 cfm 25432 11 Adaptor outlet pipe 900 cfm 16832 12 Top plate assembly 900 cfm 23040 13 Gasket 2 adhesive backed per foot 900 7 ft 1200 8 ft at...

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