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BNP DOUBLE 65 and DOUBLE 220 - DUAL STATION SUCTION CABINET  Page 12

 

 

 

 

 

 

© 2016 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 22963 Rev. D, 07/16 

5.5.2

 

To Remove More Fines:

 (Too much dust in 

media) Raise the cylinder by moving the lever left toward 
"COARSE", in 1/4" increments at the indicator plate. 
Allow the media to go through several blast cycles 
before determining is further adjustment is required. 
 

5.5.3  To Remove Less Fines:

 (Excessive usable 

media is carried to the dust collector) Lower the vortex 
cylinder by moving the lever right toward "FINE", in 1/4" 
increments at the indicator plate. NOTE: If the cylinder is 
lowered too far, the reclaimer will again begin to allow 
usable media to be carried over, and cause abnormally 
high static pressure. 
 

5.5.4

  When using media finer than 180-mesh, the inlet 

baffle of the reclaimer may need to be removed. Refer to 
Section1.8.6. 

 

 
 
 

 

 Figure 

16 

 
 

5.6 

Cabinet Air-Inlet Dampers 

 

5.6.1

  Once the inlets are initially set per Section 2.6, it 

seldom requires readjustment. The initial setting 
produces approximately .5

 to .75

 of static pressure in 

the cabinet enclosure. 

Do not confuse cabinet static 

pressure with reclaimer static pressure, which is 
controlled by the dust collector ventilation-damper 
as noted in Section 5.4. Reclaimer pressure must be 
set before cabinet pressure.

  

 

5.6.2

  Using a manometer (as noted in Section 5.8 and 

listed in Section 9.1) is the most accurate method of 
monitoring and adjusting cabinet pressure. Following the 
instructions packed with the manometer, start the 
exhauster and insert the needle into a glove, and adjust 
pressure using the cabinet’s air-inlet damper. Open the 
damper farther to decrease static pressure or close it 
farther to increase pressure. 
 

5.6.3

  If a manometer is not available, use the gloves 

as an indicator. With the exhauster ON, the gloves 
should be inflated, but not elevated off the grate. 
 

5.7 

Door Interlocks, Figure 17

 

 

 

WARNING 

Never bypass the door interlock system. Doing 
so could result in injury from unexpected 
blasting.

 

 
5.7.1

  The door interlocks disable the blasting control 

circuit when doors are open. To enable blasting, the 
door interlock switches must be engaged when doors 
are closed. The interlocks are set at the factory and do 
not normally require field adjustment unless parts are 
replaced. When adjustment is required, proceed as 
follows. 
 

5.7.2

  Close cabinet doors. 

 

5.7.3

  Loosen the actuator bracket screws and 

adjusting screw nut. Move the actuator adjusting bracket 
up or down, and the adjusting screw sideways, to center 
the adjusting screw on the over-travel stop. Tighten the 
bracket screws. 
 
 
 

 

 

 

 

Figure 17 

 
 

5.7.4

  Turn the adjusting screw in or out as required to 

engage the switch without applying excessive pressure 
on it. Tighten the adjusting screw nuts. 
 

5.7.5

  Test the operation with the doors open and then 

again closed. Point the nozzle away from the door during 
the tests, and open the door only enough to disengage 

Remove more fines 
from media by 
moving the handle 
farther to the left 

Remove less 
fines by moving 
the handle farther 
to the right 

Tensioning Knob

Adjust the screw to depress 
the over-travel stop when 
door is closed. 

Actuator Bracket 

Over-travel Stop 

Detent Sleeve 

Adjusting Screw Nut 
Loosen both nuts and move 
screw sideways as needed to 
center adjusting screw-head 
on the over-travel stop. 

Cabinet Door 

Loosen bracket screws and 
move bracket up or down as 
needed to center adjusting 
screw-head on the over-
travel stop. 

Bracket Screws 

Summary of Contents for ZERO BNP DOUBLE 220

Page 1: ...e that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...RNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoided will result in death or seri...

Page 3: ...ge is cleaned by using a manually controlled pulse of compressed air CDC 1 dust collector is standard with double BNP 900 cfm cabinets unless an optional RPC 2 or RPH dust collector is ordered at time...

Page 4: ...ntain particles that could jam the abrasive metering valve or cause irregular wear 1 8 1 ZERO cabinets utilize most common reusable media specifically manufactured for dry blasting Media sizes listed...

Page 5: ...ronments of moderately high humidity Glass beads subjected to excessive moisture may be reused only after thorough drying and breaking up any clumps 1 8 6 Lightweight and Fine mesh Media When using li...

Page 6: ...areas and for efficient handling of large parts Provide enough clearance at the dust collector for maintenance and to remove the dust container Place the reclaimer directly behind the cabinet with fl...

Page 7: ...t rear of the cabinet 2 5 Connect Electrical Service WARNING Lockout and tagout the electrical supply before performing any electrical service Shorting electrical components could result in death seri...

Page 8: ...minum Oxide Kit 3 1 1 An optional aluminum oxide kit is available factory installed or may be field installed later Filed installed or replacement factory installed kits consist of black rubber curtai...

Page 9: ...moved at a later date 3 4 4 Match drill the remaining four bracket holes and install the remaining fasteners 3 4 5 Loosen the fasteners on the slotted bracket and raise or lower the armrest to a comfo...

Page 10: ...s WARNING Use solid fixturing to hold heavy parts in place Do not remove lift equipment until the part is adequately supported to prevent movement Moving heavy unsupported parts may cause them to shif...

Page 11: ...closed and exhauster running until the cabinet is clear of all airborne dust 4 4 4 Unload parts Shut off the air supply valve drain the air filter and switch OFF the lights and exhauster 4 5 Blasting...

Page 12: ...ried into the dust collector and result in excessive media consumption Open only as far as necessary to obtain a balance of dust removal without media carryover 5 4 3 A manometer is useful when adjust...

Page 13: ...Open the damper farther to decrease static pressure or close it farther to increase pressure 5 6 3 If a manometer is not available use the gloves as an indicator With the exhauster ON the gloves shoul...

Page 14: ...insert the needle into the other end of the tubing The ends of the tubing must fit tight on the manometer and needle leaks will give inaccurate readings 5 8 4 Open both manometer valves elbows per the...

Page 15: ...CDC 1 dust collector manual for pulsing instructions and pulse the cartridge at least every half hour of blasting and before turning OFF the exhauster Dusty blasting conditions will require more freq...

Page 16: ...not practical to remove the window the lens may be applied with the window glass in place 7 3 3 To install a cover lens carefully remove the adhesive backing making sure the adhesive remains on the l...

Page 17: ...erlapping the window gasket and that the window is resting on the window support tabs 7 6 7 Swing the window frame into place and tighten the frame nuts 7 7 Light Assembly NOTICE Use an approved step...

Page 18: ...proceed to the installation note preceding Paragraph 7 9 11 7 9 4 Remove the top liner and tube liner 7 9 5 Grind the tack welds from the bottom of the tube liner that secures the tube liner to the t...

Page 19: ...nd all seams between the liners and reclaimer weldment must be sealed Voids will cause premature wear 7 9 16 5th Apply adhesive backed strip gasket to the edge of the inlet baffle that will fit agains...

Page 20: ...ble to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hoppers and reclaimer inlet 8 2 Abnormally high media consumption 8 2 1 Door on reclaimer open or worn door gasket Air entering t...

Page 21: ...is pressed 8 6 1 Door interlocks not engaging Check adjustment per Section 5 7 8 6 2 Blocked or leaking control lines Check all urethane tubing for blockage or leaks 8 6 3 Foot pedal valve malfunction...

Page 22: ...te Refer to the system s wiring schematic Refer to Section 2 5 8 13 2 Dust collector ventilation damper closed too far restricting air movement through cabinet Adjust static pressure per Section 5 4 8...

Page 23: ...500 lb capacity 21390 2 Bearing 1 1 2 bore 11517 3 Protector bearing 13479 4 Screw 1 2 NC x 1 1 2 cap 03454 5 Washer 1 2 lock 03516 6 Nut 1 2 NC hex 03511 Figure 26 Turntable with Workcar and Track 50...

Page 24: ...nozzle No 5 5 16 orifice 13118 No 7 7 16 orifice 12882 No 8 1 2 orifice 11942 Boron carbide nozzle No 5 5 16 orifice 11935 No 6 3 8 orifice 11936 No 7 7 16 orifice 11937 No 8 1 2 orifice 12894 Wide s...

Page 25: ...x 3 4 12722 Figure 29 9 2 Flex Hose Wye Adaptor Figure 30 All hose is sold per foot specify feet required Some trimming may be necessary Item Description Stock No 1 Hose light lined flex 5 ft require...

Page 26: ...ttached glove 11576 11 Grommet media air hose 11798 12 Plate hopper hose 21656 13 Gasket hopper plate 20247 14 Hose light lined flex 5 ft required per side 4 ID for 900 cfm conventional use 12466 4 ID...

Page 27: ...1942 10 Hose 1 2 air specify ft required 12472 11 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle n...

Page 28: ...em metering adjusting 23097 3 Screw adjusting 23098 4 Nut adjusting stem lock 23099 5 Body metering valve 11532 6 Fitting hose 3 8 NPT x 1 2 barb 06369 7 Plug metering valve 12011 Figure 35 9 8 Light...

Page 29: ...01908 9 Fitting 1 8 NPT elbow x 1 8 barb 11733 10 Filter 1 2 manual drain 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT...

Page 30: ...x cylinder externally adjustable 900 cfm option 23046 1200 cfm 25432 11 Adaptor outlet pipe 900 cfm 16832 12 Top plate assembly 900 cfm 23040 13 Gasket 2 adhesive backed per foot 900 7 ft 1200 8 ft at...

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