Clemco BNP 220 Owner'S Manual Download Page 5

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2.3

Operating mode of the complete system

Abrasiv circiut flow - Basic principle

Pure air

9 / -QN1

Manual abrasive metering valve

Abrasive, dust and air

10 / -QM2

Diaphragm valve /cleaning

Abrasive and air

11 / -QM4

Outlet valve

Dust and air

- - / -RM1

Dust

- - / -BG1

1 / -HS1

Moisture separator, dust collector

- - / -BP2

2 / -QM3

Ball valve

3 / -KH1 + -KH2

Pilot regulator

Blast cabinet

4 / -KH3

Pressure regulator auch Einlaßventil

Reclaimer

Pneumatic door interlock - 3/2-way solenoid valve

Cartridge dust collector

6 / -RM1

Nozzle

Exhaust muffler

7 / -QM1

3/2-way solenoid valve

E-box

8 / -SJ1

Foot pedal 3/2-way solenoid valve

Blast machine

Summary of Contents for BNP 220

Page 1: ...lemco International GmbH Carl Zeiss Straße 21 Tel 49 0 8062 90080 83052 Bruckmühl Mail info clemco de Germany Web www clemco international com OWNER S MANUAL Pressure Blast Cabinet BNP series BNP 65 75 85 220 601 721 ...

Page 2: ...21 10 3 1 4 Cyclone 10 3 2 Unpackung and disposing the packing material 10 3 3 Requirements 10 3 3 1 Required space for BNP 65 and 220 11 3 3 2 Required space BNP 75 and BNP 85 11 3 3 3 Required space for BNP 601 12 3 3 4 Required space for BNP 721 12 3 4 Set up assembling and operation checkout 13 4 INSTRUCTION HANDBOOK 14 4 1 Set up and operation Shut down 14 4 2 Emergency stop 14 4 3 Shut down ...

Page 3: ...G 19 7 ADMITTED MODIFICATIONS FOR USERS 21 8 REPLACEMENT PARTS 22 8 1 Replacement parts BNP 65 BNP 75 BNP 85 and BNP 220 22 8 2 Replacement parts BNP 601 and 721 23 8 3 Pneumatic circuit 25 8 4 Blast machine 26 8 5 Nozzles Blast hose Couplings etc 26 8 6 Foot pedal 28 8 7 Cyclon pression 29 8 8 Dust collector and blower 31 8 9 Control box 31 8 10 Options different voltage and power 31 8 11 Groundi...

Page 4: ... BNP 65 75 BNP 220 85 BNP 601 BNP 721 Max loading rate of the grate floor 1000 N 100 kp 1000 N 100 kp 2500 N 250 kp 2500 N 250 kp Max loading rate of the housing 2000 N 200 kp 2000 N 200 kp 10 000 N 1000 kp 10 000 N 1000 kp Max load rating with rack standard 2000 N 200 kp 2000 N 200 kp 2500 N 250 kp 2500 N 250 kp Operating time Continuous duty Basic parameters See attached yellow cover 2 2 No conv...

Page 5: ...1 QM4 Outlet valve Dust and air RM1 Dust BG1 1 HS1 Moisture separator dust collector BP2 2 QM3 Ball valve 3 KH1 KH2 Pilot regulator X1 Blast cabinet 4 KH3 Pressure regulator auch Einlaßventil X2 Reclaimer 5 Pneumatic door interlock 3 2 way solenoid valve X3 Cartridge dust collector 6 RM1 Nozzle X4 Exhaust muffler 7 QM1 3 2 way solenoid valve X5 E box 8 SJ1 Foot pedal 3 2 way solenoid valve X7 Blas...

Page 6: ...e Surveillance fut à poussières Freigabe Filterreinigung Filter cleaning enabled Validation nettoyage cartouches filtrantes 2 1 3 BG 2 YV 1 2 1 3 SJ 1 Freigabe Strahlen Blasting enabled Validation sablage 2 1 3 BG 1 Anzahl abhängig von Filtergröße Number depending on filter size Nombre en fonction de la taille du filtre Anzahl abhängig von Filtergröße Number depending on filter size Nombre en fonc...

Page 7: ...o Dust in dust collector o Good media in circuit o Coarse impurities in screen 2 4 2 Blast machine o Volume depending of the model o Media metering valve manual or pneumatic o Controlled by foot pedal 2 4 3 Dust collector cartridge o Standard cartridge dust collector MBX o Automatically cleaning with jet pulse and after running process ...

Page 8: ...ce vessel Backside of blast cabinet Preference pressure 5 bar ON OFF Control box Activating Control circuit Fan Light Filter cartridge dedusting function After running process Emergency STOP Control box Deactivating electrical supply 2 5 Energy consumption air consumption see yellow cover electrical connection see machine shield 2 6 Emissions See yellow cover 3 Set up for initial installation 3 1 ...

Page 9: ...9 3 1 2 BNP 75 und BNP 85 G G BNP Weight A mm B mm 75 5000N 500 kg 2200 1200 85 5600 N 560 kg 2900 1300 G G G ...

Page 10: ... kg 1500 721 10 000 N 1000 kg 1850 3 1 4 Cyclone A G G Min 90 Type weight A mm 900 500 N 50 kg 800 mm 1200 700 N 70 kg 800 mm 3 2 Unpackung and disposing the packing material Pallet Wooden pallets 800 x1200 Plastic film 3 3 Requirements basic allowance see yellow cover sheet ...

Page 11: ...d MBX filter Pos 1 BNP 65 left und BNP 220 right Pos 2 Cyclon 900 oder 1200 CFM blast pot Pos 3 MBX Filter 1500 CFM 3 3 2 Required space BNP 75 and BNP 85 Ca 1320 B C Ca 4450 Ca 6750 Arbeitsfläche 800 mm breit Ca 800 Ca 800 A Ca 1440 Filter Kabine Zyklon Kessel Ca 4100 BNP 75 BNP 85 A mm 910 1000 B mm 2120 2850 ...

Page 12: ...Pos 3 Filter MBX 1500 2000 Pos 4 900 CFM Cyclone and blast machine Picture 4a Required space for BNP 601 3 3 4 Required space for BNP 721 Pos 1 Cabinet BNP 721 Pos 2 Car with turntable Pos 3 Filter MBX 1500 Pos 4 900 CFM Cyclone and blast machine Picture 4b Required space for BNP 721 ...

Page 13: ...trician Warning Explosion hazard caused by dust Ground Caution Risk of injuri Ground Electrical connection and grounding 16A Euro plug connector Ground cabinet cyclone and dust collector min 10 mm2 earth screw in stock ground wire etc no shipment Caution Noise 80dB A Wear ear protection Operation checkout without media Close the doors Switch on elctricity green push button Control the following Is...

Page 14: ...son Critical zones Doors suction hose connections Connections between dust collector and dust container Leak tightness can be remarked only during dedusting 4 Instruction handbook 4 1 Set up and operation Shut down Turn on air supply Adjust blast pressure Switch on electricity Main switch and green push button Load parts to be blasted into the cabinet Close doors Blasting Hold blast gun nozzle and...

Page 15: ...supply Depressurize moisture separator over drain screw 4 4 2 Adjust media air mixture The following steps must be followed in order to operate the manual Quantum metering valve 1 Start the blast operation 2 Turn the metering knob The manual metering valve adjusts abrasive flow by turning the metering knob Pneumatic PT valve Close metering valve open step by step Blast jet is ok when the blast med...

Page 16: ...alve on the blast pot fully open media metering valve Blasting pressure low as possible unscrew nozzle and nozzle holder put a container such as a bucket on the cabinet grating hold hose into the container press foot pdeal direct media flow into the conatiner Cleaning cabinet closed doors exhauster is working with blow off nozzle Unloading the reclaimer cyclone open door and remove media into the ...

Page 17: ...w the new filter cartridge and take care of the position of the seal kit Close dust collector cover Empty dust container release the dust container from the cover WARNING If toxical residues dispose dust as hazardous waste 4 4 6 Window replacement No Description 1 Filler strip 2 molding 3 Place for filler strip 4 Cabinet wall fits into narrow slot 5 Window tool 6 Filler strip 7 window fits into ex...

Page 18: ...Dicharge completely pressure during maintenance jobs see 4 4 1 5 2 If required Check and if necessary replace cleanse View window cover lenses if necessary window glass see 4 4 6 gloves 5 3 After max 8 h of blasting Check and if necessary replace cleanse Door interlock Open doors press pin 1 It has to return from alone Empty dust container could be necessary already after one hour Media recovery s...

Page 19: ...s external air supply 6 years O rings 5 years Pop up valve blast pot 5 years Gaskets 5 years 6 Troubleshooting Problem Probable cause Remedy 1 Poor visibility Exhaust motor does not rotate Slide damper in false position See 4 4 3 Dirty filter cartridge Blow off filter cartridge replace see 4 4 5 Exhaust motor rotates in the wrong direction Reverse polarity only through licensed electrician Blast m...

Page 20: ...o heavy blast media Worn nozzle remove change nozzle Moist blast media Frequent bridging or blockage in the media metering valve can be caused by moist blast media Following reasons could be possible Media was filled moistly remove Humidity from air supply interconnect humidifier Perspiration water caused by sharp drop in room temperature Make sure that there is not too much temperature fluctuatio...

Page 21: ...uption of blast process when foo pedal is released Foot pedal valve blocked depressurize the installation see 4 4 1 replace foot pedal valve 9 Irregular flow or too much blast media comes out the nozzle Incorrect adjusted media flow Adjust new see 4 4 2 10 Media remains in the suction hose Incorrect adjusted negative pressure See 4 4 3 Media too heavy Use other media 7 Admitted modifications for u...

Page 22: ...frame small 100991 100991 Chain m necessary 0 5m 24273Z 24273Z Door gasket 2m 12434Z 12434Z Star handle IG M8 100551 100551 6 Window glass small security glass 12212Z 12212Z 7 Gasket 12435Z 12435Z 8 Filler strip 12436Z 12436Z 9 Door opener special for cabinet 99585Z 99585Z 10 Adaptor Ø 100 mm 4 12376Z Adaptor Ø 125 mm 5 12377Z 11 Gasket Ø 100 mm 4 for adaptor 11776Z Gasket Ø 125 mm 5 for adaptor 1...

Page 23: ...plete less regulator 19574Z 19574Z Lamp holder 11843Z 11843Z Lamp 11872Z 11872Z Y 150x100x100 for MBX 1500 11379Z only BNP 75 11379Z only BNP 85 Y 180x125x125 for MBX 2000 No part number No part number 8 2 Replacement parts BNP 601 and 721 Pos Description BNP 601 BNP 721 1 Lamp complete 100695 100695 2 Mylar lens small window glass 06190Z 06190Z 6 Mylar lens large window glass 5 pcs 100661 100661 ...

Page 24: ...10Z 12710Z 12 Rubber glove right 12711Z 12711Z Rubber gloves pair 99159Z 99159Z 13 Door opener speciial for cabinet 11879Z 11879Z 14 Door gasket 90233Z 90233Z 15 Grating 4 pcs cabinet 100367 100394 Control box complete 100402 100402 Picture12 Replacement parts BNP 601 and 721 Pos Description 601 721 1 Suction hose Ø 100 mm 4 PUR 12447Z 12447Z 2 Clamp Ø 150 mm 6 Draht 90261Z 90261Z 3 Clamp Ø 100 mm...

Page 25: ... Surveillance fut à poussières Freigabe Filterreinigung Filter cleaning enabled Validation nettoyage cartouches filtrantes 2 1 3 BG 2 YV 1 2 1 3 SJ 1 Freigabe Strahlen Blasting enabled Validation sablage 2 1 3 BG 1 Anzahl abhängig von Filtergröße Number depending on filter size Nombre en fonction de la taille du filtre Anzahl abhängig von Filtergröße Number depending on filter size Nombre en fonct...

Page 26: ...1 Nozzle holder nozzle See 8 5 see 8 5 QM1 E valve 1 8 100741 100741 SJ1 Foot pedal Pulsar 06266Z 06266Z QN1 Media metering valve see 8 4 see 8 4 QM2 Diaphragm valve See additional owner s manual dust collector See additional owner s manual dust collector QM4 Outlet valve Paragraphe 8 4 Paragraphe 8 4 QM6 Air hose 1 8 per m brown see 8 4 see 8 4 QM7 99406D 99406D sans 12475Z 12475Z Other blast mac...

Page 27: ...st hose 13x7 5 90269D NHP 3 4 nozzle holder f blast hose 19x7 99204D 5 Nozzles with coarse thread 25 mm CB 2 25 Boron carbide nozzle 3 mm 94210D CB 3 25 Boron carbide nozzle 4 5 mm 94211D CB 4 25 Boron carbide nozzle 6 mm Standard 94212D CB 5 25 Boron carbide nozzle 8 mm 94212D Nozzles with coarse thread 50 mm CTJG 3 Clemlast TC 4 8mm 05288D CTJG 4 Clemlast TC 6 5mm 05289D CTJG 5 Clemlast TC 8mm S...

Page 28: ...28 8 6 Foot pedal Pos Description Part no 3 way foot valve complete 06266Z Silencer 90941D Pipe plug 01950D ...

Page 29: ...29 8 7 Cyclon pression ...

Page 30: ...65Z Clamp 180mm 7 90277Z Clamp 200mm 8 90279Z Clamp 225mm 9 6 12361Z 16 8 m 3 min Adaptor 125 mm 5 12363Z 25 4 m 3 min Adaptor 150 mm 6 17277Z 34 m 3 min Adaptor 180 mm 7 7 11746Z Gasket for adaptor 100 mm 4 11779Z Gasket for adaptor 125 mm 5 11759Z Gasket for adaptor 150 mm 6 8 11985Z 16 8 m 3 min Rubber wear plate 11982Z 25 4 m 3 min Rubber wear plate 11980Z 34 m 3 min Rubber wear plate 9 90260Z...

Page 31: ...1 x25 20 12011D Plug 1 NPT 21 01701D 1 Plug 1 15580Z Magnet for screen 99958Z 1628 Silo with door 99166Z 2040 Silo 300 mm with door 99167Z 2452 Silo with door 8 8 Dust collector and blower See additional owner s manual 8 9 Control box Pos Description Part no without Emergency STOP button 100742 without Solenoid valve 1 8 100741 without Module Pulsar see table 8 10 for different voltage and power w...

Page 32: ...able 760 mm complete 90987Z 90987Z none Gate 300 x 300 mm per pcs 99840Z 99840Z Openings in door Gate 400 x 400 mm per pcs 100282 100282 100282 100282 Openings in door Port 300 x 300 mm including mounting 1 100283 100283 100283 Openings in door Port 400 x 400 mm including mounting 90681Z 90681Z 90681Z 90681Z Openings in door Tumble 4 5 l complete with E motor 230V door mounting possible 1 100302 1...

Page 33: ...ns Re fittings possibles by customer Reinforcements for loadings till 5000 N conditional Reinforcements for loadings till 20000 N no Oscillator horizontal vertical no Rubber coating yes PU coating no Grounding the nozzle yes ...

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