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c)  The length of the line between the filter and the control valve on the helmet must not exceed 40 

m. We sell the line in pre-cut lengths of 5, 10, 20 and 40 m. A maximum of three lines can be 

connected. 

d)  The supplied air must have a pressure between 5 and 8 bar. This pressure can be ensured by 

using our CPF 20 air filter with integrated pressure regulator. 

e)  The pressure in the air supply line must not exceed 8 bar. 

f)  To ensure that the operator is supplied with sufficient oxygen, the air flow should be between 

130 l/min and 190 l/min. The air indicator will be activated by the minimum amount, i.e. the flag 

will be retracted. 

g) 

Warning:

 The helmet is intended for use in an atmosphere that does not represent an imminent 

danger to human life or health and contains at least 19.5 % by volume oxygen. The operator 

should be able to escape from this atmosphere without needing to use the helmet. 

The Apollo 600CE helmet will not provide adequate protection in certain highly toxic atmos-

pheres caused by e.g. lead-contaminated dust from removing lead-based paints or other paints, 

asbestos, heavy metals etc. 

Lead poisoning may cause death. The maximum workplace concentration has been defined as 

0.1 mg/m³ of air (TRGS 900). For this reason, the blasting contractor must always determine 

which type of paint is to be removed and, if necessary, ensure that operators wear a blast hood 

or helmet that is approved for use with these substances or an additional respirator. In accord-

ance with DGUV Regulation 112-190, Class 4B blast protection equipment can be used at up to 

500 times the threshold value. 

h) 

Warning:

  During a period of very high use, peak respiration may produce negative pressure in 

the helmet. 

i) 

Warning:

 The air supply must comply with EN 12021. 

 

j) 

Warning:

 The moisture content in the breathing air must be kept within the limits specified in EN 

12021 to prevent the supplied air respirator with continuous air flow from freezing. If the equip-

ment is used at a temperature below 4°C, the moisture content must be limited to prevent freez-

ing. 

 

k) 

Warning: 

The equipment must not be operated with pure oxygen or oxygen-enriched air. 

 

l) 

Warning: 

Each operator connected to the air supply system must check that the capacity of the 

system is adequate as described in the information provided by Clemco. 

 

m)  It is imperative that operators follow the instructions for donning the equipment as provided by 

Clemco. These are contained in Sections 4 (Preparation) and 6 (Operation) of this owner's man-

ual. 

 

n)  The air supply line is not resistant to contact with hot surfaces or boiling water and is therefore 

not labelled accordingly. 

o)  The air supply line is not antistatic and is therefore not labelled accordingly. 

p)  Do not use aggressive chemicals or solvents to clean the equipment. This may irritate or harm 

the operator and alter the properties of the material used. Please also consult the instructions 

concerning cleaning products and disinfectants in Section 9 of this owner’s manual.  

Summary of Contents for BLAST HELMET APOLLO 600 CE

Page 1: ...e 21 Tel 49 0 8062 90080 83052 Bruckm hl E mail info clemco de Germany Web www clemco international com OWNER S MANUAL BLAST HELMET APOLLO 600 CE Supplied air respirator with continuous air flow Cat I...

Page 2: ...PARATION 7 5 AIR SUPPLY 8 5 1 Air quality 8 5 2 Air volume pressure and line length 9 6 OPERATION 9 7 SETTINGS 10 7 1 Control valve Art no 100074 10 7 2 Adjusting the helmet suspension 11 8 MAINTENANC...

Page 3: ...r 14 9 5 Sweatband helmet suspension 14 9 6 Blast helmet 15 9 7 Inner lens 15 10 STORAGE 15 10 1 Daily storage 15 10 2 Long term storage 15 11 REPLACEMENT PARTS 16 11 1 Helmet 16 11 2 Air control valv...

Page 4: ...5D Rubber cape 4436 In place of the nylon cape e g if a lot of blast media rebounds lighter than the leather cape 24406D ASS cape 4436 RA In place of the nylon cape if using fall pro tection during bl...

Page 5: ...that is approved for use with these substances or an additional respirator In accord ance with DGUV Regulation 112 190 Class 4B blast protection equipment can be used at up to 500 times the threshold...

Page 6: ...et is not suitable for use for other operations such as welding or painting The helmet is not suitable for use in flammable atmospheres The helmet can be worn with the head in the usual vertical or sl...

Page 7: ...maximum of 10 years 3 Description of the Equipment The minimal version of the blast helmet consists of the following components Helmet with chin strap suspension and cape Breathing air line length app...

Page 8: ...the owner s manual all instructions and labels and all warnings concerning the compressed air source Please observe the compressor manufacturer s state ments warnings concerning the use of the compres...

Page 9: ...40 m If it is necessary to use a longer line please contact the manufacturer to define suitable measures The pressure in the supply line must not exceed 8bar 6 Operation Prior to operation the helmet...

Page 10: ...air control valve and tighten it well 7 Settings 7 1 Control valve Art no 100074 Figure 1 Air control valve The Clemco air control valve allows the operator to increase or decrease the air flow by tu...

Page 11: ...e operator s head size Turn the screw clockwise to make the helmet suspension tighter turn the screw counter clockwise to make the helmet suspen sion looser 3 Adjust the chin strap Slide the buckle on...

Page 12: ...ol Avoid scratching the lens see Figure 3 4 Close the lens frame again Hook the frame back in the latch and close 8 2 Replacing the outer lens and cover lenses Up to five perforated cover lenses can b...

Page 13: ...suspension ensure that the chin strap is at the front 8 4 Cape Follow this procedure if the cape is soiled or needs to be replaced 1 Remove the cape Open the buckle on the cape belt by pressing the sm...

Page 14: ...erator and alter the properties of the material used 9 1 Filter The filter foam is inside the control valve It must be removed if it is soiled Use a small screwdriver to prise off the snap ring and re...

Page 15: ...e inner lens should be cleaned or replaced if it becomes soiled or scratched It can be cleaned with warm water and a mild detergent Solvents such as alcohol white spirit or ammonia must not be used Al...

Page 16: ...Description 1 23800 A A 600 outer helmet shell 2C 04491 I Acoustic foam right 2D 04492 I Acoustic foam left 2H 23815 D Nylon cape for A 600 24310 D Leather cape for A 600 2H1 08740I Inner collar for...

Page 17: ...6 32 x 3 8 2YD 08924 I Nut 6 50 100913 A 600 CE flow indicator complete with line 50 100915 A 600 air indicator 51 100914 Air line black 1 m 52 100917 A 600 screw fitting 53 24263 D Clip for 9 mm air...

Page 18: ...Page 18 Figure 4 Individual components of Apollo 600...

Page 19: ...pe for A 600 Art no 23815D Leather cape for A 600 Art no 24310D Figure 5 Ce certified cape for Apollo 600 11 4 Additional parts Clem Cool air conditioner 23825D Climate control 04411I DLX padded suspe...

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