background image

 

CCT CLIMATE CONTROL TUBE 

Page 4 

 

 

 

 

 

© 2007 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 08850  

2.4.2 

The Clemco CPF Inline Particulate Filter with 

regulator meets this requirement for a regulator and 
gauge, provided inlet pressure does not exceed 150 psi.  
 

 

 DANGER 

D

o not connect the climate control tube, CPF 

Filter, or any other regulator or filter, to bottled 
air that does not have a pressure reducing 
valve that reduces pressure to the maximum 
operating pressure of the respirator of filter it 
services. Failure to comply with this warning 
will cause devices rated at lower pressures to 
rupture under the high pressure of bottled air, 
which could cause severe injury or death. 

 
 
2.4.3

  Use the following table to determine the 

minimum pressure setting and maximum respirator hose 
length that may be used with the climate control tube. 
Adjust the pressure with the respirator hose and 
respirator attached. If the regulator is adjusted with static 
pressure (no air flow), pressure may drop below the 
required pressure when the respirator is connected, and 
may result in low air flow. Setting the pressure as shown 
provides a minimum of 7 cfm (cubic feet per minute) to 
the respirator. The maximum allowable pressure for use 
with the climate control tube is 100 psi.  
 
 

Minimum 

Overall hose length measured in feet 

Pressure 

25 50 75 100 125 150 175 200 

90 

psi  x 

     

95 

psi     x x x x x 

 

The maximum overall hose length used with the climate 
control tube is 200 feet when providing air to a respirator. 

 
2.5 Dew 

Point 

 
2.5.1

 

If exhaust air reaches temperatures at or below 

freezing, excess water vapor could freeze and cause the 
air tube to ice-up. Compressed air should have excess 
water vapor removed to attain a dew point below the 
minimum anticipated temperature of the exhausting air. 
Contact a compressed-air dryer distributor for dryer 
recommendations. 
 

2.6 Air 

Volume 

 
2.6.1 

The climate control tube must be supplied with 

20 cfm of Grade D breathing air at 90 to 100 psi.  

 

 

WARNING 

The compressor must provide adequate output 
and the plumbing between the compressor and 
the point of attaching the respirator hose must 
have sufficient capacity to supply the volume of 
air at the pressure required. Restricted air flow 
will cause discomfort to the user, and may 
result in ingress of hazardous and toxic dust, 
subjecting the user to health and life 
threatening toxic poisoning and long term 
respiratory disease and death. 

 
 

 
 
3.0 SET-UP 

and 

ADJUSTMENTS 

 
3.1 

Attach Breathing Tube Assembly 

 

 

CAUTION 

Note the directional flow arrows on the labels at 
both ends of the breathing tube. The flow 
arrows indicate the direction of air flow to the 
helmet. Flow arrows must point toward the 
helmet. Failure to properly attach the breathing 
tube may damage the tube's acoustical foam, 
which will block air flow, or it may increase 
noise levels beyond OSHA limits. 

 
3.1.1 

The breathing tube has a clamped-on end and a 

molded-on end. Attach the molded-on swivel connector 
to the climate control tube’s outlet as shown in Figure 2. 
 

 

 

Figure 2 

 
3.1.2

  Attach the clamped-on end to the threaded air 

inlet fitting at the back of the helmet as shown in Figure 
2. Do not over-tighten; hand-tight is sufficient. 
 

3.1.3

 

Attach an approved Clemco respirator hose to 

the quick-disconnect nipple.  

Attach clamped end of 
breathing tube to the respirator

Attach the molded end 
of the breathing tube to 
the 

climate control tube

Summary of Contents for 08850

Page 1: ...ntents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing the same important information as the orange cover MC FILE NUMBER 629 1...

Page 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Page 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Page 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Page 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Page 6: ...th the respirator and vest 1 2 Safety Alerts 1 2 1 Clemco uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal words are as follows This is the safety alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey ...

Page 7: ...d removing them any limitations on their use and their maintenance 9 Procedures for regularly evaluating the effectiveness of the program 1 4 3 It is essential that the user be properly instructed in the use and maintenance of the respirator The respirator manual and this manual for the climate control tube must be made available to all users of the respirator and the users must demonstrate their ...

Page 8: ...yer shall ensure that cylinders used to supply breathing air to respirators meet all requirements which may include but are not limited to their testing and maintenance a certificate of analysis for air quality and moisture 2 2 3 Cylinders must be equipped with a properly maintained pressure reducing valve that reduces pressure to the approved pressure range as shown in Section 2 4 3 2 3 Breathing...

Page 9: ...apor could freeze and cause the air tube to ice up Compressed air should have excess water vapor removed to attain a dew point below the minimum anticipated temperature of the exhausting air Contact a compressed air dryer distributor for dryer recommendations 2 6 Air Volume 2 6 1 The climate control tube must be supplied with 20 cfm of Grade D breathing air at 90 to 100 psi WARNING The compressor ...

Page 10: ...rder to remove Replace the screen before reassembly 5 0 SERVICE MAINTENANCE 5 1 Service maintenance is divided into two stages The first stage is to replace leaking seals and to clean the top end when the unit is otherwise working properly A small leak from around the temperature control lever is normal and should be the same temperature as the expelled air The second stage is to service and clean...

Page 11: ...Before removing the vortex tube assembly look into the body and inspect the surface of the spacer for wear it should be flat If it is worn it will have to be replaced before reassembly 5 3 6 Carefully remove the vortex tube assembly spacers venturi tube and vortex tube 5 3 7 On the inside of one end of the vortex tube is a star shaped vortex breaker It should be intact and tight in the tube If the...

Page 12: ...cket holes NOTE It the lower valve plate is correctly installed it will be about 3 16 below the cutout in the tube housing and will not rotate While handling the assembly hold the lower plate in place until the upper plate is secured 5 3 19 Apply a liberal amount of silicon sealant to the male threads on the elbow and the bottom mounting screw and Install both items The elbow and disconnect should...

Page 13: ...be installed at the point of attachment where the respirator hose is connected to the respirable air source 6 2 Poor Heating or Cooling Performance 6 2 1 Inadequate air flow affects cooling performance Refer to Paragraph 6 1 6 2 2 The temperature of the compressed air has an effect on the climate control tube s discharge temperature Make sure that none of the lines that supply compressed air to th...

Page 14: ...i tube 08967 12 Spacer 2 thick 08968 13 Threaded retainer 08829 14 Elbow 1 4 male 08869 15 Bracket belt 08974 16 Valve plate lower 08830 17 Valve plate upper 08831 18 Support washer 08832 19 Connector outlet 08833 20 Housing body 08834 21 Control lever 08835 22 Spring 08844 23 Screw machine 6 32 x 1 4 each 03870 24 Screw set 1 4 NC x 1 2 03072 25 Spacer 08836 26 Pin valve plate 08838 27 Screw mach...

Reviews: