CCT CLIMATE CONTROL TUBE
Page 6
© 2007 CLEMCO INDUSTRIES CORP.
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www.clemcoindustries.com
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Manual No. 08850
Figure 4
5.2.7
If second stage service is
not
required, proceed to
Paragraph 5.3.21.
5.3
Second Stage Service, Refer To Figure 5.
5.3.1
Remove the lower valve plate and pin. A long-
nose pliers may be needed to remove the lower plate.
5.3.2
Slide the body assembly out the end of the tube
housing. Try not to disturb the taped-on spacer.
CAUTION
Do not use force; if the unit was disassembled
correctly, it will take very little force to remove
the body assembly.
5.3.3
Remove threaded retainer and pull out the cool
end venturi assembly (venturi, o-ring, backup washer and
spring washers). Note position of spring washers.
Reassemble the same way with convex sides facing each
other.
5.3.4
Inspect the venturi assembly for wear or erosion.
Replace if necessary. If only cleaning is required, carefully
clean the slots with a brush or small screwdriver. Clean
remaining parts of the venturi assembly and replace the o-
ring from seal kit.
5.3.5
Before removing the vortex tube assembly, look
into the body and inspect the surface of the spacer for
wear; it should be flat. If it is worn, it will have to be
replaced before reassembly.
5.3.6
Carefully remove the vortex tube assembly
(spacers, venturi tube, and vortex tube).
5.3.7
On the inside of one end of the vortex tube is a
star-shaped vortex breaker. It should be intact and tight in
the tube. If the breaker is damaged or loose, replace the
tube before reassembly.
5.3.8
Remove the hot-end orifice and orifice o-ring.
5.3.9
Remove loose sealant from inside the body.
5.3.10
Clean all parts that will be reused with mild soap
and water, rinse thoroughly, and dry.
5.3.11
Replace the o-ring on the hot-end orifice and
reassemble vortex tube assembly. Make sure the hot-end
orifice is on the breaker end of the tube.
CCT Housing not shown for clarity
Outlet Connector
Upper Belt Bracket Screw
(First retaining screw)
Belt Bracket
Second Retaining Screw
Lower Screw Not Shown.
To be removed for second stage service
Temperature Control Lever
Set-Screw Stop
Spring
Connector O-Ring
Support Washer
Upper Valve Plate
Upper Plate O-Ring
Lower Valve Plate
Shown for reference
Lower Plate O-Ring
Pin
Shown for reference
Body
Shown for reference