background image

 

CCT CLIMATE CONTROL TUBE 

Page 1 

 

 

 

 

 

© 2007 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 08850  

1.0 INTRODUCTION 
 
1.1 Scope 

 

1.1.1 

This manual covers the preparation, operation, 

maintenance, troubleshooting, and replacement parts for 
Clemco’s CCT Climate Control Tube. The Climate Control 
Tube is used to cool or warm compressed respirable air 
supplying an Apollo supplied-air respirator or Comfort 
Vest. Read this manual and the appropriate Apollo HP 
(high pressure) respirator manual and/or Comfort Vest 
manual before using the climate control tube. 
 

1.1.2

  The National Institute for Occupational Safety 

and Health (NIOSH) approval and Occupational Safety & 
Health Administration (OSHA) regulations cited within 
this manual apply when the climate control tube is used 
to provide air to a supplied-air respirator. The regulations 
do not apply if the climate control tube is used with a 
Comfort Vest alone. When a vest is used with a 
respirator having a cape that extends over the vest, air 
from the vest could be ingested by the user. For that 
reason, Grade D air or higher quality, as defined in 
Section 2.1 of this manual, must be provided to both the 
respirator and vest.  

 

 

1.2 Safety 

Alerts 

 
1.2.1 

Clemco uses safety alert signal words, based on 

ANSI Z535.4-1998, to alert the user of a potentially 
hazardous situation that may be encountered while 
operating this equipment. ANSI's definitions of the signal 
words are as follows: 

 

 

This is the safety alert symbol. It is 
used to alert the user of this equipment 
of potential personal injury hazards.  

Obey all safety messages that follow this symbol to 
avoid possible injury or death. 
 
 

CAUTION 

Caution used without the safety alert symbol 
indicates a potentially hazardous situation 
which, if not avoided, may result in property 
damage. 

 
 

 

 CAUTION 

Caution indicates a potentially hazardous 
situation which, if not avoided, may result in 
minor or moderate injury. 

 

 

 

 WARNING 

Warning indicates a potentially hazardous 
situation which, if not avoided, could result in 
death or serious injury. 

 

 

 DANGER 

Da n g e r   i ndicates  an  imminently hazardous 
situation which, if not avoided, will result in 
death or serious injury. 

 
 
1.3 NIOSH 

Approval 

 

1.3.1 

The CCT Climate Control Tube is approved by 

NIOSH to use with Clemco Apollo respirators.  
 

1.3.2

  The NIOSH label shown below lists the Apollo 

respirator approval numbers. An X on the approval line 
indicates which components are approved for the 
specific respirator. Do not use any non-approved 
components with the respirator. 
 

 

 

 

Summary of Contents for 08850

Page 1: ...ntents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing the same important information as the orange cover MC FILE NUMBER 629 1...

Page 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Page 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Page 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Page 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Page 6: ...th the respirator and vest 1 2 Safety Alerts 1 2 1 Clemco uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal words are as follows This is the safety alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey ...

Page 7: ...d removing them any limitations on their use and their maintenance 9 Procedures for regularly evaluating the effectiveness of the program 1 4 3 It is essential that the user be properly instructed in the use and maintenance of the respirator The respirator manual and this manual for the climate control tube must be made available to all users of the respirator and the users must demonstrate their ...

Page 8: ...yer shall ensure that cylinders used to supply breathing air to respirators meet all requirements which may include but are not limited to their testing and maintenance a certificate of analysis for air quality and moisture 2 2 3 Cylinders must be equipped with a properly maintained pressure reducing valve that reduces pressure to the approved pressure range as shown in Section 2 4 3 2 3 Breathing...

Page 9: ...apor could freeze and cause the air tube to ice up Compressed air should have excess water vapor removed to attain a dew point below the minimum anticipated temperature of the exhausting air Contact a compressed air dryer distributor for dryer recommendations 2 6 Air Volume 2 6 1 The climate control tube must be supplied with 20 cfm of Grade D breathing air at 90 to 100 psi WARNING The compressor ...

Page 10: ...rder to remove Replace the screen before reassembly 5 0 SERVICE MAINTENANCE 5 1 Service maintenance is divided into two stages The first stage is to replace leaking seals and to clean the top end when the unit is otherwise working properly A small leak from around the temperature control lever is normal and should be the same temperature as the expelled air The second stage is to service and clean...

Page 11: ...Before removing the vortex tube assembly look into the body and inspect the surface of the spacer for wear it should be flat If it is worn it will have to be replaced before reassembly 5 3 6 Carefully remove the vortex tube assembly spacers venturi tube and vortex tube 5 3 7 On the inside of one end of the vortex tube is a star shaped vortex breaker It should be intact and tight in the tube If the...

Page 12: ...cket holes NOTE It the lower valve plate is correctly installed it will be about 3 16 below the cutout in the tube housing and will not rotate While handling the assembly hold the lower plate in place until the upper plate is secured 5 3 19 Apply a liberal amount of silicon sealant to the male threads on the elbow and the bottom mounting screw and Install both items The elbow and disconnect should...

Page 13: ...be installed at the point of attachment where the respirator hose is connected to the respirable air source 6 2 Poor Heating or Cooling Performance 6 2 1 Inadequate air flow affects cooling performance Refer to Paragraph 6 1 6 2 2 The temperature of the compressed air has an effect on the climate control tube s discharge temperature Make sure that none of the lines that supply compressed air to th...

Page 14: ...i tube 08967 12 Spacer 2 thick 08968 13 Threaded retainer 08829 14 Elbow 1 4 male 08869 15 Bracket belt 08974 16 Valve plate lower 08830 17 Valve plate upper 08831 18 Support washer 08832 19 Connector outlet 08833 20 Housing body 08834 21 Control lever 08835 22 Spring 08844 23 Screw machine 6 32 x 1 4 each 03870 24 Screw set 1 4 NC x 1 2 03072 25 Spacer 08836 26 Pin valve plate 08838 27 Screw mach...

Reviews: