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CCT CLIMATE CONTROL TUBE 

Page 2 

 

 

 

 

 

© 2007 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 08850  

 

 

  WARNING 

NIOSH approval applies to items shown on the 
label when used as a complete system. Do not 
make any non-approved modification, deletion, 
or substitution. Non-approved components void 
the NIOSH approval and may permit ingress of 
toxic and hazardous dust, resulting in toxic 
poisoning and respiratory disease. 

 
1.4 OSHA 

Regulations 

 

1.4.1

  OSHA Regulation 29 CFR 1910.134 for 

respiratory protection in General Industry is referenced 
throughout this document. Respiratory protection 
standards for Construction 29 CFR 1926.103 and for 
Maritime 29 CFR-1915.154, 1917, and 1918 refer to 
1910.134. The complete regulation is available through 
the U.S. Dept. of Labor web site at www.osha.gov. 

 
1.4.2 

OSHA Regulations 29 CFR 1910.134(a) and (c) 

require the employer to establish and maintain a 
comprehensive, written, respiratory protection program 
administered by a suitably-trained program 
administrator. The program must include, but is not 
limited to the following: 
 
1.  Procedures for selecting NIOSH-certified respirators. 
2.  Medical evaluations of employees required to use 
respirators. 
3.  Fit testing procedures. 
4.  Procedures for proper use of respirator in routine 
and foreseeable emergency situations. 
5.  Procedures and schedules for cleaning, disinfecting, 
storing, inspecting, repairing, discarding and otherwise 
maintaining respirators. 
6.  Procedures to ensure adequate air quality, quantity 
and flow of breathing air for atmosphere-supplying 
respirators. 
7.  Training of employees in the respiratory hazards to 
which they are potentially exposed during routine and 
emergency situations. 
8.  Training of employees in the proper use of the 
respirators, including putting on and removing them, any 
limitations on their use, and their maintenance. 
9.  Procedures for regularly evaluating the effectiveness 
of the program. 
 

1.4.3

 

It is essential that the user be properly instructed 

in the use and maintenance of the respirator. The 
respirator manual and this manual for the climate control 
tube must be made available to all users of the 
respirator, and the users must demonstrate their 
understanding of its subject matter. Read the entire 
manual before installing or operating the equipment. 

1.4.4 

The climate control tube must be supplied with 

respirable air meeting requirements described herein. It 
is the responsibility of the employer to provide quality 
breathing-air to the respirator, and to establish a 
program to ensure that the respirator and accessories 
are properly used and maintained. 
 

1.5 Description 
 
1.5.1 

The CCT Climate Control Tube is an approved 

alternate air control valve, which provides the user with a 
source of cool or warm air when used in conjunction with a 
Clemco supplied-air respirator or Comfort Vest. The 
illustration in Figure 1 shows components and controls for 
the climate control tube.  
 

 

 

 
 

Figure 1 

 
 

 
 
2.0 AIR 

SUPPLY 

 

2.1 Air 

Quality 

 

DANGER 

N

ever connect a breathing air line to an air 

source that has not been tested for gas and 
particulate contamination. The presence of 
unacceptable levels of carbon monoxide (CO) 
or other gases, or oxygen deficiency in 
breathing air will cause death to the user. 

 

2.1.1 

The employer is responsible for ensuring that 

breathing air shall meet the requirements for Grade D or 
higher quality, as described in Compressed Gas 
Association Commodity Specification pamphlet G-7.1., 
titled Commodity Specification For Air, published by 
Compressed Gas Association Inc., Chantilly, VA. 
Website: 

www.cganet.com

, (29 CFR 1910.134 (i) 

Outlet Connector

Disconnect 

(Connection for 
respirator supply hose)

Temperature 
Control Lever

Heat Shield

(Regulates air 
temperature)

(Connection for 
respirator or vest) 

Belt

Summary of Contents for 08850

Page 1: ...ntents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing the same important information as the orange cover MC FILE NUMBER 629 1...

Page 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Page 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Page 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Page 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Page 6: ...th the respirator and vest 1 2 Safety Alerts 1 2 1 Clemco uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal words are as follows This is the safety alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey ...

Page 7: ...d removing them any limitations on their use and their maintenance 9 Procedures for regularly evaluating the effectiveness of the program 1 4 3 It is essential that the user be properly instructed in the use and maintenance of the respirator The respirator manual and this manual for the climate control tube must be made available to all users of the respirator and the users must demonstrate their ...

Page 8: ...yer shall ensure that cylinders used to supply breathing air to respirators meet all requirements which may include but are not limited to their testing and maintenance a certificate of analysis for air quality and moisture 2 2 3 Cylinders must be equipped with a properly maintained pressure reducing valve that reduces pressure to the approved pressure range as shown in Section 2 4 3 2 3 Breathing...

Page 9: ...apor could freeze and cause the air tube to ice up Compressed air should have excess water vapor removed to attain a dew point below the minimum anticipated temperature of the exhausting air Contact a compressed air dryer distributor for dryer recommendations 2 6 Air Volume 2 6 1 The climate control tube must be supplied with 20 cfm of Grade D breathing air at 90 to 100 psi WARNING The compressor ...

Page 10: ...rder to remove Replace the screen before reassembly 5 0 SERVICE MAINTENANCE 5 1 Service maintenance is divided into two stages The first stage is to replace leaking seals and to clean the top end when the unit is otherwise working properly A small leak from around the temperature control lever is normal and should be the same temperature as the expelled air The second stage is to service and clean...

Page 11: ...Before removing the vortex tube assembly look into the body and inspect the surface of the spacer for wear it should be flat If it is worn it will have to be replaced before reassembly 5 3 6 Carefully remove the vortex tube assembly spacers venturi tube and vortex tube 5 3 7 On the inside of one end of the vortex tube is a star shaped vortex breaker It should be intact and tight in the tube If the...

Page 12: ...cket holes NOTE It the lower valve plate is correctly installed it will be about 3 16 below the cutout in the tube housing and will not rotate While handling the assembly hold the lower plate in place until the upper plate is secured 5 3 19 Apply a liberal amount of silicon sealant to the male threads on the elbow and the bottom mounting screw and Install both items The elbow and disconnect should...

Page 13: ...be installed at the point of attachment where the respirator hose is connected to the respirable air source 6 2 Poor Heating or Cooling Performance 6 2 1 Inadequate air flow affects cooling performance Refer to Paragraph 6 1 6 2 2 The temperature of the compressed air has an effect on the climate control tube s discharge temperature Make sure that none of the lines that supply compressed air to th...

Page 14: ...i tube 08967 12 Spacer 2 thick 08968 13 Threaded retainer 08829 14 Elbow 1 4 male 08869 15 Bracket belt 08974 16 Valve plate lower 08830 17 Valve plate upper 08831 18 Support washer 08832 19 Connector outlet 08833 20 Housing body 08834 21 Control lever 08835 22 Spring 08844 23 Screw machine 6 32 x 1 4 each 03870 24 Screw set 1 4 NC x 1 2 03072 25 Spacer 08836 26 Pin valve plate 08838 27 Screw mach...

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