Cleco LiveWire 47BA Series Instruction Manual Download Page 1

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For additional product information visit our website at www.ClecoTools.com

Instruction Manual

P2291BA

2020-05

47BA...

Cordless EC Tool

Summary of Contents for LiveWire 47BA Series

Page 1: ...For additional product information visit our website at www ClecoTools com Instruction Manual P2291BA 2020 05 47BA Cordless EC Tool...

Page 2: ...ronic mechanical optical or other media without the express permission of the Apex Tool Group Disclaimer Apex Tool Group reserves the right to modify supplement or improve this document or the product...

Page 3: ...elements 13 6 Accessories 15 6 1 LiveWire 1 LiveWire 2 15 6 2 Only for LiveWire 1 16 6 3 Only for LiveWire 2 16 7 Prior to initial operation 17 7 1 Use of reaction bar 17 7 2 Setting up tool holder 1...

Page 4: ...communication between controller and tool 33 11 4 Barcode scanner on tool 35 11 5 Reset tool 36 12 Spare parts 37 12 1 Gearing 15 Nm 65 Nm 38 12 2 Gearing 70 Nm 90 Nm 40 12 3 Angle attachments 42 12 4...

Page 5: ...rocedure description Bolted joint dia grams P2280SW Programming Manual mPro400GC Standard Software P MA Assembly instructions for Platform Accessories see 6 Accessories page 15 P3248C EG EC Declaratio...

Page 6: ...s with Part 15 of the FCC Rules Any changes or modifications not expressly approved by the manufacturer could void the user s authority to operate this product Operation is subject to the following tw...

Page 7: ...outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact wi...

Page 8: ...s are recommended in applications with limited space and when using Inline tools used above 4 Nm Pistol tools used above 10 Nm Angle tools used above 60 Nm e NEVER rest your hand on the reaction bar w...

Page 9: ...re criti cal for safety activate a redundancy measurement e g current redundancy Introduce regular monitoring of measuring equipment for associated manufacturing equipment Only conduct tightening oper...

Page 10: ...c disposal requirements Follow local applicable regulations First separate then dispose of components Collect auxiliary materials oils greases and dispose properly Separate the components of the packa...

Page 11: ...ation of Conformity Tool Certificate Machine Capability Analysis MCA 4 Storage For short term storage and for protection against damage Place the tool in the tool holder For storage longer than 100 ho...

Page 12: ...Depending on the setting the start button has three func tions It activates the LED lighting Press the start button halfway down and hold it It starts the motor the LED light goes out Press the start...

Page 13: ...utton page 12 Time controlled beginning at start You also have the option of disabling it The range of the LED illumination is 120 mm 5 2 5 Power supply The power supply can take place via 26 V 44 V b...

Page 14: ...is operated with a 44 V 48 V power supply for the first time the maximum speed in the self identification data of the tool is permanently increased In this is the case note the following Use at least...

Page 15: ...der No 961350PT IrDA adapter Order No 935170 Laminate Order No 935330 1 5 28 Nm Order No 935759 30 49 Nm LMC Order No 961461PT Protection angle attachment P3 P4 Order No 937704PT up to 28 Nm Order No...

Page 16: ...Nm Order No 937649PT Protection angle attachment P4 Order No 937711 angle attachment 70 Nm 90 Nm Secure with fabric tape Order No 935194PT 2 windings on circumference overlap ping Protection display...

Page 17: ...instruction manual 7 4 Changing LMC Fig 7 2 ESD workplace Removing LMC 1 Remove the battery 2 Slacken the screws M4 DIN 912 3 Carefully pull the LMC out of the handle and replace it Caution Danger of...

Page 18: ...with the start button 2 Select Administration Platf To do this select menu items with F1 F2 and confirm with the start button 3 Enter Pin 254 To do this count up with F1 and con firm with the start b...

Page 19: ...ions are available depending on the dis play The operating modes change in the following order This operating mode maintains the logic supply for up to 15 seconds during the battery pack change Warnin...

Page 20: ...Q 31 51 BLOC Fastened to block tightened screw fastened SEQ 31 51 IRED Current redundancy error JMP Bit jump detected MBO Torque has exceeded top evaluation torque SEQ 31 51 MBU Torque has fallen belo...

Page 21: ...tim eout or an invalid barcode was read The display switches to Expect barcod Scan the barcode in again Tool waits for job from the control If no job within 5 seconds Scan the barcode in again Tool wa...

Page 22: ...te main menu F1 Go to previous menu item F2 Go to next menu item Press F1 longer than 2 seconds to go to the next higher menu level If the main menu is activated the system goes into production mode P...

Page 23: ...Back Diagnosis TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position optional Next position Reset Linking Back Scanner optional Read barcode Back LMC LiveWire Memory MAC addres...

Page 24: ...Main Scan ner Main LMC Main RF WLAN Time 07 47 30 09 Counte 99 XXXXXX Counte load XXXXXX Optional Active when service counter was acti vated by Apex Tool Group Number of rundowns until next service Se...

Page 25: ...If the angle reached by the out put shaft does not agree with the value displayed either the angle factor has been entered incorrectly or the resolver is defective Voltages Second line Current battery...

Page 26: ...e wireless module MAC address display IP address display MAC 00302e e162f8 S 5800 00008D 54C823 LW API Active No Countr code World Daimler Wirele Active Versio 27173 Dec 1 MAC 00302e e162f8 IP 010 122...

Page 27: ...IIT Servo Error IOFF Collective servo error caused by hard ware Return tool to Sales Service Cen ters for repair The current setpoint has been exceeded There may be a short circuit Return tool to Sale...

Page 28: ...e The message only appears again once the system is switched back on Tool Error Ident Tool Error Start Transd Ref V Error Trans CAL Error Trans Off Error Unknow Error Batter empty off No result Servic...

Page 29: ...more than 32 steps Job 1 without action The job does not involve processing No Job found No job found Job TIME OUT The job timeout has expired Bit 1 Wait Remov Message with exclu sion character PLUS S...

Page 30: ...isk of injury through unintentional activa tion Prior to servicing 47BA disconnect power supply After fastening cyclesab Measures 100 000 Check to ensure the battery adapter scanner and wireless adapt...

Page 31: ...g gear Equipment order list Index Order No Designation G Chuck jaws for 938637PT 47BA 15P3 L 47BA 21P3 47BA 28P3 L 938638PT 47BA 35P3 L 938639PT 47BA 48P3 L 938640PT 47BA 70P4 47BA 90P4 Z 933336 Hook...

Page 32: ...n list F1 Button on Tool to assign the left function key F1 1 Press on the control 2 Select the required tool under TM Unit Tool Assignment 3 Press 4 Select function under Control But ton Settings Def...

Page 33: ...vice TMA Configuration Communi cation with Tool 1 Is serial data transmission acti vated selection RF Mode is not None 2 Is the same interface selected 3 If yes select another interface under Main Men...

Page 34: ...ol Check whether another control already has a connection to this tool In other words another tool is using the same IP address IP address cannot be pinged IP Address already exists in network In this...

Page 35: ...rol 2 Select the required scanner under Station Identification 3 Select the required tool under TM Unit Tool Assignment 4 Press 5 Select Scanner Settings Barcode has already been read Activate a new r...

Page 36: ...ing job 1 2 3 4 1 Press F1 F2 at the same time and hold 2 Press start button 1 and release 1 Release F2 2 Keep F1 pressed and continue with step 3 1 Press F2 3 and release 2 Keep F1 pressed and contin...

Page 37: ...nly original Cleco spare parts Failure to comply with this instruction can result in decreased performance and an increased need for servicing Installing spare parts from other manufacturers will void...

Page 38: ...41894 542233 541888 943530PT 923095 943531PT 47BAYPB21P3 B L 935262 942193PT 541893 542231 541888 541894 923095 943532PT 47BAYPB28P3 B L 935261 942193PT 541893 542232 541888 943530PT 923095 943531PT 4...

Page 39: ...ng 5 Table 12 1b 1 1 pinion gear 6 Table 12 1b 3 6 idler gear 7 923095 3 6 needle bearing 3 X 5 X 7 8 Table 12 1b 1 planet carrier 9 Table 12 1b 3 6 needle roller 10 Table 12 1b 3 6 idler gear 11 Tabl...

Page 40: ...0 Nm Table 12 2 10 3 Lubricants page 30 See 12 3 Angle attachments page 42 Type 39 30 28 24 47 47BAYB70P4 942005PT 541279 943451PT 543456 47BAYPB70P4 47BAYB70P4B 47BAYPB70P4B 47BAYB90P4 942001PT 54127...

Page 41: ...1 adapter 19 301874 1 adapter asm 20 541210 1 2 circlip 21 207472 1 washer 22 541167 1 gear ring 24 Table 12 2b 1 pinion gear 25 207471 1 spacer 26 510675 1 2 thrust washer 17 45 X 27 X 1 27 27 541492...

Page 42: ...BA 28 P3BL 944205 AB28P3B 3 8 with ball lock 47BA 35 P3L 937022PT AB38P3 3 8 with pin lock 47BA 35 P3BL 944208 AB38P3B 3 8 with ball lock 47BA 48 P3L 937027PT AB51P3 3 8 with pin lock 47BA 48 P3BL 944...

Page 43: ...ription Dimension 34 B132Z 2 4 Metering screw 35 B129J 1 2 Metering Screw 36 541206 1 Bucking bar collar 37 541207 1 Key splined 38 942004PT 1 Threaded ring AWG18 41 b 1 Reaction bar 1 2 42 541169 1 R...

Page 44: ...70 935942 935303 935170 917735 935998 Index Order no Quantity Description Dimension 45 S900983 2 Cap 40 X 40 46 S900418 2 Slot nut M 8 47 Table 12 3a a See Table 12 3 page 44 1 Brace 48 935293 1 Supp...

Page 45: ...2 13 L5 92 L6 L3 14 5 70 80 5 L6 111 5 L4 L5 347 L1 28 5 4kt 3 8 35 3 66 2 50 68 4 94 9 133 1 28 11 5 23 32 42 5 31 L2 52 7 67 9 35 L1 4kt 1 2 46 27 38 2 35 4 42 5 13 5 27 8 L5 585 75 Measure in mm 47...

Page 46: ...L 140 8 21 16 9 80 80 569 569 128 159 47BAYPB21P3 B L 47BAYPB28P3 B L 47BAYPB35P3 B L 143 1 571 571 47BAYPB48P3 B L 155 6 584 584 47BAYPB65P4 B L 157 6 587 587 Y 82 3 14 2 46 5 46 5 65 57 64 20 5 121...

Page 47: ...3 46 67 2 9504 47BAYPB35P3 B L 35 12 255 446 M8 1 88 47 16 2 0910 47BAYPB48P3 B L 48 18 181 316 M10 1 97 54 20 2 9504 47BAYPB65P4 B L 65 15 135 236 M10 2 07 72 64 3 9545 a Weight of power supply batte...

Page 48: ...b g n IEEE 802 11d e i h r w Safety WPA WPA2 TKIP AES CCMP hard ware accelerator LEAP PEAPa EAP TTLS Range up to 50 m typ 2 4 GHz up to 30 m typ 5 GHz Channelsb 1 13 2 412 2 472 GHz 36 40 44 48 52 56...

Page 49: ...risks to the health and the environment Catch auxiliary materials oils greases when drained and dispose of them properly Separate the components of the packing and segre gate the different materials b...

Page 50: ...x Tool Group GmbH C O Spline Gauges Piccadilly Tamworth Staffordshire B78 2ER United Kingdom Phone 44 1827 8727 71 Fax 44 1827 8741 28 FRANCE Apex Tool Group SAS 25 Avenue Maurice Chevalier ZI 77330 O...

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