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9

TRANSDUCER SPECIFICATIONS

MAXIMUM TORQUE CAPACITY

See full scale values below

OUTPUT VOLTAGE (Vo)

2 Millivolts per volt at maximum torque capacity

BRIDGE RESISTANCE (Rbr)

700 ohms (nominal) can be used with 350 and 700 ohm strain gage equipment*

TRANSDUCER CABLE

Cannon No. KPTO6AJ149P (mates with Cannon No. KPTO6AJ149S or equivalent)

CALIBRATION INSTRUCTIONS

         CALIBRATION VALUES

  GEAR TRAINS                FULL SCALE VALUE
& ANGLE HEAD

              FT. LBS.

  Nm

104P

167.1

226.6

204P

178.3

241.8

304P

189.5

256.9

10M & K

  40.0

  54.2

20M & K

  42.9

  58.1

30M & K

  45.5

  61.7

In order to calculate the calibration value for the system in % full scale, the following formula may be used:

% FS =              Rbr

      1

    1

     ------------------  X  -----  X  -----
     2(Rcal) + Rbr       Vo

    2

Where Rcal = Calibration Resistor Value in ohms of the torque monitor used.

The following is an example of a 40 series right angle tool with a 10M gear train, angle head and a torque monitor with a
110,000 ohm calibration resistor.

The values are:    FS    = 40.0 ft. lbs.

Rbr   = 700ohm
Vo    = .002
Rcal  = 110,000ohm

                  700ohm

    1

   1

% FS =      ---------------------------  X   ------  X   -----     = 79.3%
          2(110,000ohm) + 700ohm       .002

   2

Calibration Value = 40.0 (.793) = 31.7 ft. lbs.

*Calculated calibration value should be doubled if a torque monitor designed for use with a 350ohm bridge resistance
transducer is used.

A

A

B

B

C

C

D

D

BLACK

GREEN

RED

WHITE

TOOL RECEPTACLE

CABLE CONNECTORS

R

WIRING DIAGRAM

E

E

F

F

(+) SIGNAL

(-) SIGNAL

SHIELD

(+) EXCITATION

(-) EXCITATION

Ro/2

Rm/2

R

R

R

t

C

t

C

Ro/2

Rm/2

Rcal

R= Gage Resistance
Rm= Modulus Resistor
Ro= Output Scaling Resistor
Rm & Ro may be omitted
Rcal= Shunt Calibration Resistor 

NOTE: CALIBRATION VALUES MAY BE ADJUSTED TO
COMPENSATE FOR LOSSES THROUGH GEAR TRAINS
AND ANGLE HEADS.

Summary of Contents for 40NLTVC Series

Page 1: ...ive VP Options Handle 40 Nutrunner Rotation Reversible 40 Non Reversible R Series X N C XX T L XX Built in Socket S Gear Train Designation P Specify Size Threaded Spindle T Output Drive Angle Terminat...

Page 2: ...re footing and proper posture in anticipation of a torquereaction The torque setting entered into the torque control monitor must not exceedmaximumtorquerangeoftool ortoolwillstallandnotshut off Opera...

Page 3: ...NSI B186 1 Safety Code for Portable Air Tools available from the American National Standards Institute Inc 11 West 42nd Street NewYork NY10036 This information is a compilation of general safety pract...

Page 4: ...mance use a 3 8 I D air hose no longer than 8 in length If additional length is required a 1 2 or larger hose should be connected to the 3 8 hose Being careful to avoid endangering adjacent personnel...

Page 5: ...he inlet bushing No 203355 and lift exhaust deflector far enough to unplug wire bundle No 203372 Un screw valve caps 3 No 203362 No 832207 and No 203360 Remove throttle lever No 867877 Remove throttle...

Page 6: ...r securely using the 5 8 16mm hex nut and 5 8 16mm deep socket Using a suitable driver through the hole in the top of the head drivethepinionbacktomakesureitisseatedproperlyinthe head M RIGHTANGLEHEAD...

Page 7: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Page 8: ...ed Continue to turn adjustment screw clockwise Note Do not exceed 76 in lbs torque ADJUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER 6 While keeping throttle lever fully depressed and using...

Page 9: ...esistor Value in ohms of the torque monitor used The following is an example of a 40 series right angle tool with a 10M gear train angle head and a torque monitor with a 110 000 ohm calibration resist...

Page 10: ...ED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 35 40 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED YELLOW LED COMMON GREEN LED RED LED...

Page 11: ...in Retainer Plug 3 8 Lock Pin Spring 3 8 Socket Lock Pin 3 8 1 4 x 3 8 O Ring 11 16 x 13 16 O Ring Pinion Ball Bearing Lock Pin Spring 1 4 Pinion Ball Ring Retainer 008 Spacer GreasePlug 004 Spacer An...

Page 12: ...3 32 Steel Ball Grease Fitting Lock Pin Spring O Ring 1 2 x 5 8 Pinion Ball Bearing PinionNeedleBearing PinionBearingRetainer Head Positioning Shim 008 DrivenGear SpindleBearingCap Head Positioning S...

Page 13: ...2 Sq Dr Socket Lock Pin 1 844013 SpringRetainer 1 844014 3 8 1 2 Sq Dr Spring 1 844016 3 8 Sq Dr Socket Lock Pin 1 847272 O Ring 5 8 x 3 4 1 864105 HousingNeedleBearing 1 867546 Housing Set Screw 1 4...

Page 14: ...Gear Bearing 6 203750 Idler Gear Pin 3 PART NO NAME OF PART QTY 40NLTVC 104 204 304 SERIES 2ND REDUCTION GEAR TRAINS PARTS LIST 40NLTVC 104 204 304 SERIES 2ND REDUCTION GEAR TRAINS 203453 6 203743 0 2...

Page 15: ...Spider incl 203793 10 104 1st Red Gear Pin Part No Name of Part Qty Part No Name of Part Qty 1 1 1 1 1 1 1 3 3 3 3 3 1 1 3 TransducerBearingRetainerRing RetainerRing BallBearing TransducerBearing 20...

Page 16: ...ENOID NUTRUNNER PART NO NAME OF PART QTY PARTS LIST 40 SERIES MOTORS PART NO NAME OF PART QTY 203635 Rear Bearing Plate 1 203638 Cylinder 1 203703 10 104 20 204 Drive Shaft 1 203704 30 304 Drive Shaft...

Page 17: ...Bundle 19 Pin Reversing Valve Spacer Reversing Valve Part No Name of Part Qty Part No Name of Part Qty 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 2 2 1 1 2 2 1 1...

Page 18: ...ecurely 4 Tool equipped with the K or M head must have all components tightened Then the angle head must be loosened and shimmed to position angle head in relation ship to throttle lever Use wrench to...

Page 19: ...r case with another wrench 4 The P angle head has a spline for positioning the head to the throttle lever Once alignment is achieved the housing lock nut should be torqued to 20 ft lbs 27Nm Use wrench...

Page 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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