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CLEARblast 150, Owner'S Manual

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CLEARblast 150 Owner'S Manual Download Page 6

 

6 

Controls and Hook-ups 

 

 

Back Control Panel and Slurry 

Dump 

The Back Control Panel is where all               

adjustments to the Blast Pressure,   

Media Dosage, and the selection of 

each Pot Function and Blast Mode are 

made. The Slurry Dump is used when 

flushing the pot of media and water. 

Front Control Panel  

Here is where all of the external  

hose connections are made.  This           

includes the Blast Hose and Trigger 

Lines (deadman), Air Supply Hose,  

and Water Hose.  In addition, you 

have a Supply Air Gauge and the 

Water Tank Drain 

Summary of Contents for 150

Page 1: ...professional use only Read manual fully before operating system Not approved for use in hazardous locations or explosive atmospheres 150psi 10 3 bar 1 03 MPa Maximum Input Air 115psi 8 62 bar 0 83 MPa Maximum Working Output Simply The Best In Wet Abrasive Blasting ...

Page 2: ...rocedures 4 5 Review of Controls and Hook ups 6 Items Needed for Operation 7 Operating Instructions 8 9 Tips and Help Guide 10 Winterizing 11 14 Blasting at Elevation 15 List of Components 16 20 Accessories 21 Warranty Summary 22 ...

Page 3: ...3 Table Of Contents Parts Schematics Repair Parts Kits 23 28 Recommended Spare Parts Kit Wiwa Pump Diaphragm Valve Main Air Regulator Micro Air Filters ...

Page 4: ...safety clothing Always make sure the site is a safe place to work Always erect a safety barrier as required Always erect warning signs Always use scaffolding where and when necessary Always protect surrounding work area and environment All work should stop if you discover hazardous material seek guidance from Site Manager ...

Page 5: ...IN ABRASIVE BLASTING OPERATIONS AND THAT A PRESSURE DEMAND RESPIRATOR CONTAINING A TIGHT FITTING FACE PIECE WITH PROTECTION FACTOR OF 2000 IS REQUIRED NIOSH RECOMMENDS THAT CONTINUOUS FLOW TYPE CE ABRASIVE BLAST SAR S BE OPERATED NEAR THE UPPER LIMIT OF THE NIOSH APPROVED OPERATING PRESSURE RANGE TO ENSURE MAXIMUM PROTECTION TO THE USER LUNG INJURY AND CANCER HAZARD DO NOT BREATHE DUST MAY CAUSE D...

Page 6: ... selection of each Pot Function and Blast Mode are made The Slurry Dump is used when flushing the pot of media and water Front Control Panel Here is where all of the external hose connections are made This includes the Blast Hose and Trigger Lines deadman Air Supply Hose and Water Hose In addition you have a Supply Air Gauge and the Water Tank Drain ...

Page 7: ...Water pressure supply not to exceed 75psi or auto stop may malfunction causing water holding tank to overflow Media Recommend Standard Glass or equivalent product 40 70 mesh crushed recycled glass Do not use material finer than 100 mesh or valves and blast flow may malfunction or clog For a list of other known products used ask your CLEARblast Rep Extension Blast Hose Can use up to 3x additional 5...

Page 8: ...urn FUNCTION SELECTOR to PRESSURIZE and allow the pump to cycle for 1 minute 3 Remain in PRESSURIZE mode and ADD MEDIA using the pot fill to rinse into the pot 4 ALLOW POT TO FINISH PRESSURIZING Will fill vent and pressurize to 100 120psi while in PRESSURIZE mode 5 Turn FUNCTION SELECTOR to BLAST Blasting Options 2 3 4 5 Water and Media Turn MODE SELECTOR to SLURRY Water Only Turn MODE SELECTOR to...

Page 9: ...when initially opening valve Quick Tips 1 Maximum pot media capacity is 100lbs 2 Suggested settings 45psi blast pressure abrasive dose knob 1 2 turn open 65psi blast pressure abrasive dose knob 1 turn open 80 psi blast pressure abrasive dose knob 2 turn open 3 When changing settings allow 30 seconds of blast time to see adjustments take effect 4 WATER ONLY can be used to clean jobsite and or objec...

Page 10: ...de for about 30 seconds prior to adding media Do not place or allow any foreign material in the blast pot Be sure to use your blast pot lid when the machine is not being used to prevent objects such as leafs sticks and rocks from getting in and causing the system to clog Also be cautious when pouring media into the pot that portions of the bag do not rip and fall inside When blasting vertically hi...

Page 11: ...r lines from freezing causing them to crack expand and or break Use the step by step instructions and instructional decal pictured here to guide you through the process 1 Disconnect the water inlet hose and drain all water from the holding tank and pressure vessel by opening the Water Tank Drain as well as the Slurry Dump Valve Water Supply Disconnected Drain Opened Slurry Dump Valve Opened ...

Page 12: ...e coming off the same T fitting Picture below shows a push fitting on a shop air trigger gun with a 1 8 female port Farrow pt 18 6 m svel 3 Disconnect the pumps winterizing line from the water supply tank line The quick connection is behind the back panel Take the portion leading to the water pump right and place it into a gallon of windshield washer fluid deicer Do not use extremely corrosive mat...

Page 13: ...essurize mode With the winterizing line submerged in the deicer fluid put air to system and allow pump to run for 8 10 seconds 5 Turn Function Selector to Blast mode and open the Abrasive Dose one full turn Put air to system and allow pump to run for 5 seconds ...

Page 14: ... to drain from the Depressurize valve and piping Shows trapped water draining from depressurize valve 7 Turn on the Wash Hose Rinse Hose until all water drains and deicer liquid emerges from nozzle end 8 Last be sure to check that the Slurry Dump Valve and Water Tank Drain are left open while the machine is being stowed or transported ...

Page 15: ...than 10 feet ensure you are leaving 10 20 of your intended blast height on the ground leading to the machine For example if your blast height is 100 feet leave 10 20 feet on the ground This hose acts as a relief point and trap to stop media from reverting back into the panel once the trigger is released causing possible clogging ...

Page 16: ... Control Panel 11 A B Switch 12 Abrasive Dose Check Valve 13 Winterizing Disconnect 14 Main Air Regulator 15 Slurry Dump Image 3 16 Depressurize Valve 17 Micro Air Filters 18 Pot Cleanout 19 Wash Hose 20 Wash Hose Quick Disconnect Image 4 21 Trigger Air Regulator 22 Safety Switch 23 Pneumatic Line Connections 24 Water Hose Connection 25 Inlet Air Connection 26 Blast Hose Connection 27 Water Tank D...

Page 17: ... Image 1 2 1a 3 1b 7 9 5 4 8 6 Description 1a Pump 1b Pump Oil Fill Port 2 Pump Regulator Oiler 3 Pressurize Valve 4 1 2 Check Valve 5 Pressurize Check Valve 6 Water Filter 7 Washdown Valve 8 Safety Switch 9 Diaphragm Valve ...

Page 18: ...18 List of Components Image 2 Description 10 Control Panel 11 A B Switch 12 Abrasive Dose Check Valve 13 Winterizing Disconnect 14 Main Air Regulator 15 Slurry Dump Valve 10 14 11 12 13 15 ...

Page 19: ...19 List of Components Image 3 Description 16 Depressurize Valve 17 Micro Air Filters 18 Pot Cleanout 19 Wash Hose 20 Wash Hose Quick Disconnect 16 17 20 18 19 ...

Page 20: ...escription 21 Trigger Air Regulator 22 Safety Switch 23 Pneumatic Line Connections 24 Water Hose Connection 25 Inlet Air PSI 26 Blast Hose Connection 27 Water Tank Drain 28 Air Hose Connection 29 Blast Hose 29 21 22 23 24 26 25 28 27 ...

Page 21: ...IGHT 102 Flash rust can be a huge burden to your project Add Holdtight 102 flash rust inhibitor and salt remover to the mix and avoid having to work twice as hard removing flash rust prior to coating steel ALTERNATE MEDIA OPTIONS picture not shown Though we at FP Group recommend the use of recycled glass media due to its effective removal capabilities and its safe qualities for the users health th...

Page 22: ...edule Any manufacturer s warranty on OEM parts that extends longer than our bumper to bumper warranty will be accepted as well Warranty will not cover damage done to the CLEAR blast unit by misuse by lack of maintenance by the unit being used for other than its intended purpose or as a result of accident Warranty will be null and void if any modifications have been made without prior written appro...

Page 23: ...Spare Parts Kit Repair Kit Includes Tubing Gauges Blast Trigger Regulator E Stop Button Slurry Dump Valve Pump Seals Micro Air Filter Cartridges Replacement Slurry Diaphragm Check Valves Various Gaskets and Push Fittings Part 150NOMAD PARTS KIT ...

Page 24: ...24 Part Schematics Repair Kits WIWA Water Pump Air End Repair Kit Includes 4 5 6 12 13 23 26 28 29 31 32 33 38 40 42 43 44 Part WIW REPAIR KIT AIR ...

Page 25: ...ematics Repair Kits WIWA Water Pump Water End Repair Kit Includes 2 4 6 7 11 16 17 20 22 23 Part WIW REPAIR KIT W2 Seal Kit Includes 4 6 11 16 17 23 Part WIW SEAL KIT W2 Custom Kit Includes 2 4 Part WIW CUSTOM W2 ...

Page 26: ...26 Part Schematics Repair Kits Diaphragm Valve Spring Closed Seal Kit Part 1 DV SK Replacement Diaphragm Part 1 Q D ...

Page 27: ...27 Part Schematics Repair Kits Main Air Regulator Repair Kit Includes 3 4 5 7 10 12 13 14 15 Part 300 BR SS REPAIR KIT Seal Kit Includes 3 5 7 10 13 14 15 Part 300 BR SS SEAL KIT ...

Page 28: ...28 Part Schematics Repair Kits Micro Filters 1 4 General Purpose Filter Repair Kit Includes 24 30 31 37 Part 14 GP FILTER RK 1 4 Coalesing Filter Repair Kit Includes 24 30 31 32 Part 14 C FILTER RK ...

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