Clear Vue Cyclones CV1450 Installation Manual Download Page 23

 

22                                                                                                         CV1450/1700/1950 Installation Guide 

 

 

© Clear Vue Cyclones 2022 

 

Modifying the Collection Drum Lid

 

The collection drum is not included with clear system purchase. 

Any size drum can 

be used as long as it is round, airtight, not subject to collapse and as long as 
you have the ceiling height to support it.

 Our standard 96” install allows for a drum 

no taller than 27” in height.  Usually, this equates to a 30-gallon metal trash can 
available for purchase at your local hardware store.  If you use a taller drum, you will 
need to raise the mounting height of the system.   
A variety of steel drums may be purchased on our website. You may also contact 
Customer Service for more assistance.   

Option 1: 

Metal Trash Can Lid 

1.  Cut a hole in the center of the metal lid: 

a.  Draw a 3” radius (6” diameter) circle, centered 

on the top of the lid using a fine point marker.  

b.  Draw a 2-¾” radius (5-½”diameter) circle 

centered inside of the larger circle.  

c.  Cut out the smaller circle using snips, jig saw or 

other appropriate tool. 

2.  Using pliers and snips, use the outer circle as a guide to 

bend a ¼” lip in order to create a collar to attach the flex hose. 

3.  Use ½” thick by 1” wide gasket or weather stripping around the underside of the lid where it 

contacts the trash can for an airtight seal.

 

a.  For further reinforcement, bungee cords may be stretched across the lid, on either side 

of the flex hose, and attached to the ends of the handles. 
 

Option 2: 

Alternate Lid Types 

If your drum does not support option 1, you can source a 6” HVAC starting collar (also called 
a take-off collar) from your local hardware store. 
1.  Cut a 6” hole in the center of the lid. 
2.  Mount the starting collar from the underside of the lid, up through the hole. 
3.  Seal the seams between the lid and collar, both on top and underneath, with clear silicone 

caulk.   

 

HVAC starting collars can potentially add to the height of your collection  
drum.  It is recommended to have at least 1” of distance between the base 
of the cyclone and top of the collar to allow for room to remove the lid.   
You may need to shorten the height of your collar accordingly.  

 

 
 

 

Summary of Contents for CV1450

Page 1: ...Clear Vue Cyclones Clear Vue Cyclones 145 Nix Road Liberty SC 29657 888 299 0221 www clearvuecyclones com CV1450 1700 1950 Installation Guide...

Page 2: ...ional ceiling height is required You will need to account for this additional height during assembly The 30 gallon steel drum requires a minimum ceiling height of 103 The 40 gallon steel drum requires...

Page 3: ...This page is intentionally left blank...

Page 4: ...systems only 15 Attaching the 90 Filter Transition filtered systems only 16 Attaching the Straight Exhaust Transition 8 non filtered systems only 17 Attaching the Blower Housing to the Cyclone Body 18...

Page 5: ...4 CV1450 1700 1950 Installation Guide Clear Vue Cyclones 2022 Dimensional Drawing...

Page 6: ...s Collection Bin sold separately from Clear Systems Motor Impeller 90 Filter Transition Replaced with Straight 8 Exhaust on non filtered systems Filters Filter Clean Out Box Collection Drum 6 Flex Hos...

Page 7: ...dor Electric Baldor Electric HP Rating 5 HP non TEC 5 HP non TEC 5 HP non TEC Speed Single Phase 3 600 rpm Three Phase 3 470 rpm Single Phase 3 600 rpm Three Phase 3 470 rpm Single Phase 3 600 rpm Thr...

Page 8: ...tal Clear is recommended simply because it dries the clearest Other brands types may be used Collection Drum with Lid o Container must be round airtight and not subject to collapse o See the section o...

Page 9: ...washers o 24 20 nuts o 4 20 x 7 threaded rods o 4 20 x 1 hex bolts Taper lock bushing with 3 bolts Motor Box Baldor Electric Motor o Motor key will be taped to motor do not discard o If the motor key...

Page 10: ...d with the top flush to the 95 5 Use the appropriate wood screws not included to attach it to your wall studs a Attach the crossbar to the recessed portion of the mounting board using 5 16 x 2 lag bol...

Page 11: ...ate with the hardware situated down a Thread rod into T nuts until they almost bottom out The T nuts are installed on the rabbet side which is facing down in the picture Make sure the T nuts are on th...

Page 12: ...on the motor plate align with those on the face of the motor 8 Install 1 3 8 x 1 bolt through each of the holes on the motor plate into the holes on the face of the motor using 1 3 8 lock washer and...

Page 13: ...er housing box 2 Loosely attach the taper lock bushing to the impeller a Insert the 3 taper lock bolts into the larger non threaded holes in the taper lock bushing b Slide the taper lock into the hub...

Page 14: ...its below the top of the motor shaft 4 Tighten the taper lock bolts a Consecutively tighten each taper lock bolt with a 4 mm hex key by a revolution until they are all tight The tightening of each bol...

Page 15: ...cing downward b Rotate the assembly so that the wiring box on the motor will be accessible once mounted b Slide the assembly onto the Wall Mounting brackets the hanger plate can be situated either len...

Page 16: ...lip the assembled sides of the transition into the slot of the round end plate a The straight ends of the two MDF side plates should be seated into the groove of end plate 3 Secure the filter transiti...

Page 17: ...om the inside with the ends pointed towards the exterior of the assembly a Secure the transition in place using a 20 lock washer 20 flat washer and a 20 nut b Repeat for 3 remaining holes 5 Center the...

Page 18: ...h the ends pointed towards the exterior of the assembly a Secure the transition in place using a 20 lock washer 20 flat washer and a 20 nut b Repeat for 3 remaining holes 4 The exhaust is sized for 8...

Page 19: ...dy up so that the impeller is seated within the blower housing and the motor plate is aligned with the opening on the top of the blower housing a If no help is available remove the cyclone from the dr...

Page 20: ...rformance in any way 5 Place a level across the top of the blower housing to ensure that the cyclone is level a To raise the system upward tighten the 20 nuts above the hanger plate moving them down t...

Page 21: ...ith the 20 flat washer through the hole on the band clamp and tighten d Place a 20 wing nut on the hex bolt and tighten 4 Place the stacked filters on top of the filter clean out box 5 Run a bead of c...

Page 22: ...bly to the 90 filter transition end plate a Drill 3 pilot holes in the MDF and attach the filter stack assembly using 3 1 6 sheetrock screws These screws are not meant to be load bearing in any way Th...

Page 23: ...ller circle using snips jig saw or other appropriate tool 2 Using pliers and snips use the outer circle as a guide to bend a lip in order to create a collar to attach the flex hose 3 Use thick by 1 wi...

Page 24: ...the notch at the base of the cyclone is fully covered by the flex hose c Tighten 6 flex hose clamp to secure flex hose to the base of the cyclone d Run a bead of clear silicone caulk around the seam a...

Page 25: ...t secure it in place and slide the cover up and then off 3 Secure the Power Box to your wall using the 4 pre drilled holes on the back of the box hardware not included 4 Hardwire the 220v power from y...

Page 26: ...by repeating steps 1 and 2 above Electrical Single Phase Motors Clear Vue Cyclones highly recommends the use of a professional licensed electrician to complete the wiring and any electrical work assoc...

Page 27: ...he use of a Fasco H230B 2 pole 30 amp 120v coil Contactor relay It can be purchased online at www cshincorporated com Please use the following wiring diagram The Single Phase Baldor motor is not manuf...

Page 28: ...27 CV1450 1700 1950 Installation Guide Clear Vue Cyclones 2022 Electrical Three Phase Motors Baldor recommends the use of wire lugs in lieu of wire nuts to secure all connections...

Page 29: ...ssed air in short puffs from top to bottom in long vertical strokes using no more than 80 psi After cleaning reinstall and reseal 4 Overfilling the collection bin and planing lumber oftentimes leads t...

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