background image

1                                                                                                            CV1450/1700/1950 Installation Guide 

 

 

© Clear Vue Cyclones 2022 

V 2022.01 

Disclaimers & Warnings 

 

 

WARNING: All persons, by purchasing a motorized dust collection system, motor, or individual parts 
from CLEAR VUE CYCLONES, or using these instructions which are provided as suggestions only, 
agree to the following disclaimer:  

Installing and/or operating this motorized dust collection system, or use of individual parts, 

involves the risk of serious bodily injury or even death. The buyer and user accept total 

responsibility for any and all operation or use that may lead to personal injury, economic 

loss, social distress, other losses, costs and damages. Seller is not responsible for injuries 

and or damages of any kind resulting from operating this motorized dust collection system, 

motor, or use of individual parts or instructions. 

 

All Rights Reserved, June 2022 

 

Duplication of any part of this manual without expressed written permission from  

Bushey Enterprises, Inc. is prohibited

 

IMPORTANT!  

Minimum Recommended Ceiling Height

 

 

A minimum floor-to-ceiling height of 8 feet (96 inches) is required for a 20-gallon steel drum.

 

The content of this manual is based upon the assembly of the system under an 8’ ceiling.  
 

If you have purchased a 30-gallon or a 40-gallon Steel Collection Drum from Clear 
Vue, additional ceiling height is required.  You will need to account for this additional 
height during assembly. 

 

The 30-gallon steel drum requires a minimum ceiling height of 103". 

 

The 40-gallon steel drum requires a minimum ceiling height of 98". 

 
If your ceiling is lower than this recommended height, please contact us at 888-299-0221 to discuss 
your alternate installation options. 

 

Leaks 

 

To maximize performance of your dust collection system, it will be imperative to check for leaks. Leaks on the 
suction side of the system will reduce the CFM (cubic feet per minute) performance levels. We recommend the 
sealing of all connections in your ducting. 
 
Leaks in the collection drum or at the bottom of the cyclone are a major problem. Such leaks will cause an up-
flow of air through the cyclone and prevent the dust from entering the collection drum. This will affect the 
separation efficiency of the cyclone and more dust will advance through to your filters, which may cause 
blockage and/or motor failure. 
 
Leaks found anywhere after the dust reaches the blower may be blown back into your shop. This is a 
hazardous situation, and these leaks should be sealed immediately. 
 
Testing for leaks can be done by performing a “smoke test”.  With any smoke-producing device (such as an 
incense stick), waft the smoke around the various seams of the system.  Leaks in the ducting will cause the 
smoke to disperse.  Leaks around the base of the cyclone will cause the smoke to be pulled in.  Seal any leaks 
for optimal performance.  

 

Summary of Contents for CV1450

Page 1: ...Clear Vue Cyclones Clear Vue Cyclones 145 Nix Road Liberty SC 29657 888 299 0221 www clearvuecyclones com CV1450 1700 1950 Installation Guide...

Page 2: ...ional ceiling height is required You will need to account for this additional height during assembly The 30 gallon steel drum requires a minimum ceiling height of 103 The 40 gallon steel drum requires...

Page 3: ...This page is intentionally left blank...

Page 4: ...systems only 15 Attaching the 90 Filter Transition filtered systems only 16 Attaching the Straight Exhaust Transition 8 non filtered systems only 17 Attaching the Blower Housing to the Cyclone Body 18...

Page 5: ...4 CV1450 1700 1950 Installation Guide Clear Vue Cyclones 2022 Dimensional Drawing...

Page 6: ...s Collection Bin sold separately from Clear Systems Motor Impeller 90 Filter Transition Replaced with Straight 8 Exhaust on non filtered systems Filters Filter Clean Out Box Collection Drum 6 Flex Hos...

Page 7: ...dor Electric Baldor Electric HP Rating 5 HP non TEC 5 HP non TEC 5 HP non TEC Speed Single Phase 3 600 rpm Three Phase 3 470 rpm Single Phase 3 600 rpm Three Phase 3 470 rpm Single Phase 3 600 rpm Thr...

Page 8: ...tal Clear is recommended simply because it dries the clearest Other brands types may be used Collection Drum with Lid o Container must be round airtight and not subject to collapse o See the section o...

Page 9: ...washers o 24 20 nuts o 4 20 x 7 threaded rods o 4 20 x 1 hex bolts Taper lock bushing with 3 bolts Motor Box Baldor Electric Motor o Motor key will be taped to motor do not discard o If the motor key...

Page 10: ...d with the top flush to the 95 5 Use the appropriate wood screws not included to attach it to your wall studs a Attach the crossbar to the recessed portion of the mounting board using 5 16 x 2 lag bol...

Page 11: ...ate with the hardware situated down a Thread rod into T nuts until they almost bottom out The T nuts are installed on the rabbet side which is facing down in the picture Make sure the T nuts are on th...

Page 12: ...on the motor plate align with those on the face of the motor 8 Install 1 3 8 x 1 bolt through each of the holes on the motor plate into the holes on the face of the motor using 1 3 8 lock washer and...

Page 13: ...er housing box 2 Loosely attach the taper lock bushing to the impeller a Insert the 3 taper lock bolts into the larger non threaded holes in the taper lock bushing b Slide the taper lock into the hub...

Page 14: ...its below the top of the motor shaft 4 Tighten the taper lock bolts a Consecutively tighten each taper lock bolt with a 4 mm hex key by a revolution until they are all tight The tightening of each bol...

Page 15: ...cing downward b Rotate the assembly so that the wiring box on the motor will be accessible once mounted b Slide the assembly onto the Wall Mounting brackets the hanger plate can be situated either len...

Page 16: ...lip the assembled sides of the transition into the slot of the round end plate a The straight ends of the two MDF side plates should be seated into the groove of end plate 3 Secure the filter transiti...

Page 17: ...om the inside with the ends pointed towards the exterior of the assembly a Secure the transition in place using a 20 lock washer 20 flat washer and a 20 nut b Repeat for 3 remaining holes 5 Center the...

Page 18: ...h the ends pointed towards the exterior of the assembly a Secure the transition in place using a 20 lock washer 20 flat washer and a 20 nut b Repeat for 3 remaining holes 4 The exhaust is sized for 8...

Page 19: ...dy up so that the impeller is seated within the blower housing and the motor plate is aligned with the opening on the top of the blower housing a If no help is available remove the cyclone from the dr...

Page 20: ...rformance in any way 5 Place a level across the top of the blower housing to ensure that the cyclone is level a To raise the system upward tighten the 20 nuts above the hanger plate moving them down t...

Page 21: ...ith the 20 flat washer through the hole on the band clamp and tighten d Place a 20 wing nut on the hex bolt and tighten 4 Place the stacked filters on top of the filter clean out box 5 Run a bead of c...

Page 22: ...bly to the 90 filter transition end plate a Drill 3 pilot holes in the MDF and attach the filter stack assembly using 3 1 6 sheetrock screws These screws are not meant to be load bearing in any way Th...

Page 23: ...ller circle using snips jig saw or other appropriate tool 2 Using pliers and snips use the outer circle as a guide to bend a lip in order to create a collar to attach the flex hose 3 Use thick by 1 wi...

Page 24: ...the notch at the base of the cyclone is fully covered by the flex hose c Tighten 6 flex hose clamp to secure flex hose to the base of the cyclone d Run a bead of clear silicone caulk around the seam a...

Page 25: ...t secure it in place and slide the cover up and then off 3 Secure the Power Box to your wall using the 4 pre drilled holes on the back of the box hardware not included 4 Hardwire the 220v power from y...

Page 26: ...by repeating steps 1 and 2 above Electrical Single Phase Motors Clear Vue Cyclones highly recommends the use of a professional licensed electrician to complete the wiring and any electrical work assoc...

Page 27: ...he use of a Fasco H230B 2 pole 30 amp 120v coil Contactor relay It can be purchased online at www cshincorporated com Please use the following wiring diagram The Single Phase Baldor motor is not manuf...

Page 28: ...27 CV1450 1700 1950 Installation Guide Clear Vue Cyclones 2022 Electrical Three Phase Motors Baldor recommends the use of wire lugs in lieu of wire nuts to secure all connections...

Page 29: ...ssed air in short puffs from top to bottom in long vertical strokes using no more than 80 psi After cleaning reinstall and reseal 4 Overfilling the collection bin and planing lumber oftentimes leads t...

Reviews: