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8

INSTALLING THE CLEAR COMFORT SYSTEM

SYSTEM INSTALLATION

1.   Determine the best location to mount the Clear Comfort system. 

Screw in the top mounting bracket first, and then the bottom 

mounting bracket of the Control Unit (orange unit). Mount the 

Cartridge Unit (blue unit) by securely fastening the Cartridge Unit 

to the Control Unit using side keyed brackets, and screw in the top 

mounting bracket first, and then the bottom mounting bracket.

2.   System must be installed no more than 10 feet from injection 

location.

3.   Where possible, ensure system location is at least one (1) foot above 

the water line of pool/spa and Manifold/Venturi injection site.

ELECTRICAL INSTALLATION - GENERAL

1.  Follow all local and national electric codes.

2.  Determine if the Clear Comfort system will be powered by 120V or 

230V. 

NOTE: 

All units are factory set to 230V. If your system will be 

powered by 230V, skip to Step 4. 

3.  Set the switch on the ballast 

on the orange Control Unit:  

Remove plug in the left side of 

the Control Unit. With a small 

screwdriver, slide the switch 

in the appropriate direction 

according to the label on the 

Control Unit. Re-install the 

plug. See Figure 2.

4.  The Clear Comfort system 

comes with a 12 inch section 

of 1/2 inch flexible conduit, 

a water-tight conduit fitting, and a conduit body that may be easily 

converted into the shape preferred for the particular installation.

5.  If 12 inches is too long, cut to the desired length. Slide the wires from 

the Clear Comfort system through the conduit, insert the conduit into 

the water tight connector on the Clear Comfort system, and tighten 

down.

6.  Configure the conduit body as needed for the installation into the 

desired shape (LL, LB, LR, or C), and attach the water-tight conduit 

fitting to the body.

7.  Slide the conduit and wire into the conduit body and tighten down 

the water-tight connection.

Figure 2: Ballast Electrical Switch

Summary of Contents for CCW100

Page 1: ...t us 303 872 4477 support clearcomfort com clearcomfort com IMPORTANT SAFETY INSTRUCTIONS Clear Comfort s CCW100 Pool Spa System Patented Hydroxyl Based Advanced Oxidation AOP Installation Operations...

Page 2: ...For the latest version please visit clearcomfort com ccw100 manual MADE IN USA 2020 Clear Comfort All Rights Reserved...

Page 3: ...ation 8 Electrical Installation General 8 Electrical Installation Directly to Pump Circuit 9 Electrical Installation Wall Outlet 9 Cartridge Connection 10 INSTALLING THE CLEAR COMFORT MANIFOLD INJECTI...

Page 4: ...charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to th...

Page 5: ...to minimize abuse from lawn mowers hedge trimmers and other equipment 7 For all cord and plug connected units WARNING To reduce the risk of electric shock replace damaged cord immediately 8 For units...

Page 6: ...ather than hardwiring an appropriate 120V or 230V receptacle outlet and plug may be used to connect to the pump controlled circuit If the unit is being wired to standalone AC power i e not through the...

Page 7: ...ately The Clear Comfort system protects pool or spa water biocide scale control and corrosion control without the harsh effects of salt chlorine high cyanuric acid or high chlorine levels The pool or...

Page 8: ...of its life expectancy 8 000 hours and it s time to purchase a replacement cartridge To exchange your Cartridge Unit please visit clearcomfort com cartridge Red Light Cartridge Unit has reached its li...

Page 9: ...ubing length should be as short as possible with no more than 10 feet from the system to the Manifold Venturi injection location Indoors or outdoors Either is suitable It is recommended to install awa...

Page 10: ...nits are factory set to 230V If your system will be powered by 230V skip to Step 4 3 Set the switch on the ballast on the orange Control Unit Remove plug in the left side of the Control Unit With a sm...

Page 11: ...red voltage See Figure 2 Ensure white marked saddle switch matches correct voltage 4 If hard wired cord supplied must be hard wired in accordance to the National Electrical Code and in accordance with...

Page 12: ...with the arrow in Figure 3 Seat the Cable Connector down onto the Cartridge Connector and turn the Cable Connector s Collar a quarter turn clockwise to lock the Cable and Cartridge Connector together...

Page 13: ...Injection NOTE For full system diagrams that include additional sanitation systems integrated with the Clear Comfort system see pages 18 and 19 FULL SYSTEM DIAGRAM MANIFOLD INJECTION NOTE The Manifold...

Page 14: ...or proper water flow configuration position If retrofitting cut a 11 section of the main 2 Select Orientation The 3 way valve unions allow you to install the Manifold either left to right or right to...

Page 15: ...pool plumbing 5 Position 3 Way Valve Position the 3 way valve handle in between the Venturi water out flow as highlighted in Figure 9 Make adjustments as necessary to set Venturi air suction to draw b...

Page 16: ...rt com clearcomfort com 14 INSTALLING THE CLEAR COMFORT MANIFOLD INJECTION CONNECTING CLEAR COMFORT SYSTEM TO MANIFOLD VENTURI Figure 10 Venturi Connection Water Flow Figure 11 One Way Air Check Valve...

Page 17: ...Tubing so that at some point tubing is above water level 3 Install 1 4 inch one way Air Check Valve supplied to eliminate any potential water back flow See Figure 10 and 11 for details 4 Gas exiting t...

Page 18: ...ld and Check Valve 3 Connect blue Air Tubing to the Flow Meter 4 Adjust the Manifold s 3 way valve to increase decrease pressure until the Flow Meter reads 5 7 LPM Note If RPM on variable speed pump i...

Page 19: ...Way Valve Position the 3 way valve handle in between the Venturi water out flow as highlighted in Figure 9 Make adjustments as necessary to set Venturi air suction to draw between 5 7 LPM using a Flo...

Page 20: ...learcomfort com clearcomfort com 18 FULL SYSTEM INTEGRATION DIAGRAMS FULL SYSTEM DIAGRAM INLINE CHLORINE FEEDER Figure 16 Inline Chlorine Feeder FULL SYSTEM DIAGRAM OFFLINE CHLORINE FEEDER Figure 17 O...

Page 21: ...pport clearcomfort com clearcomfort com 19 FULL SYSTEM DIAGRAM UV SYSTEM Figure 19 UV System FULL SYSTEM DIAGRAM SALT WATER CHLORINE GENERATOR Figure 18 Salt Water Chlorine Generator FULL SYSTEM INTEG...

Page 22: ...bility purposes Clear Comfort provides a return shipping label so the Cartridge Unit can be properly recycled To exchange your Cartridge Unit please visit clearcomfort com cartridge 2 To remove the ca...

Page 23: ...curely fasten the Cartridge Unit to the Control Unit using the side keyed brackets 6 Reconnect the Air Tubing to bottom of the Cartridge Unit 7 Remove old Air Check Valve from Air Tubing and replace w...

Page 24: ...st for 1 hour everyday 2 Balance Water 3 Chlorine Options 4 Shock As Needed Option 1 Cal Hypo granules Option 2 Liquid chlorine Option 3 Non chlorine shock not recommended for algae 5 Algae Control Us...

Page 25: ...oduces an excellent biocide which kills bacteria protozoa and viruses How long does installation take Typically installation should take a few hours As soon as it is installed it is ready to start tre...

Page 26: ...Wiring to a standalone electrical outlet use when pump continuously operates If the unit is being wired to standalone AC power i e not through the pump circuit on either 120V or 230V it should be ins...

Page 27: ......

Page 28: ...the latest version please visit clearcomfort com ccw100 manual For further assistance contact us 303 872 4477 support clearcomfort com clearcomfort com MADE IN USA 2020 Clear Comfort All Rights Reser...

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