CLEAN ROOM DEVICES CRD216SS Operation Manual Download

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6.0

Product Specifications

Unit Weight

21 LBS / 9.5 KG

Overall Dimensions

14.5 in. lg. x 12 in. w. x 9 in. ht.

Minimum Facility Air Supply

100 PSI

Unit Air Regulator Setting

80-120 PSI

7.0

Durometer Scale

8.0

Electrical Diagrams

Summary of Contents for CRD216SS

Page 1: ...1 CRD216SS TIME DELAY HEATED TUBING EXPANDER OPERATIONS MANUAL VERSION 2 7 LAST EDITED 01 07 2021 cleanroomdevices com ...

Page 2: ...on Setup 3 0 Operation 5 3 1 Tube Expanding 3 2 Jaw Installation and Removal 3 3 Setting the Time Delays 4 0 Maintenance 14 4 1 Verifying temperature 4 2 Periodic Cleaning annually 4 3 Heater Calibration Delta Controls 5 0 Troubleshooting 18 6 0 Product Specifications 19 7 0 Durometer Scale 19 8 0 Electrical Diagram 19 9 0 Parts List 20 10 0 Warranty 22 10 1 Warranty 10 2 Warranty Period ...

Page 3: ...are available that are optimized for a specific size see accessories page at www cleanroomdevices com or call Clean Room Devices Inc The unit design allows for simple operator adjustment 1 2 Safety Information This product uses an air cylinder and foot pedal to pneumatically actuate and expand the jaws The unit is not intended to expand anything other than flexible tubing Avoid placing your finger...

Page 4: ...C Power This product uses standard 60Hz alternating current power provided by your local utility Ensure that you use the correct power supply 120VAC 24VDC for the type of power in your region The heaters and digital controllers are powered by the 120VAC power source and the time delay circuitry is powered by the 24VDC power source Both must be present to operate 2 3 Connection Setup Connections on...

Page 5: ... foot switch to activate the expander Adjust the expander lower jaw to the position you want using the Thumb Wheel Knob Turning the Thumb Wheel clockwise will increase the jaw expansion size counter clockwise will decrease the jaw expansion size This adjustment may require fine tuning depending on your tubing I D O D durometer and or material Once you have the expansion size you want tighten the L...

Page 6: ... satisfactorily release the foot pedal and immediately complete any secondary assembly application before the tubing regains its original size 3 1 A Using the Jaw Hold Open Feature A Jaw Hold Open switch has been installed on the tubing expander This makes setting the gap between the jaws much simpler 1 With the toggle switch in the ON position flip the jaw hold open switch to the ON position UP 2...

Page 7: ...mocouples to the upper and lower jaw using a 2 5mm hex wrench Figure 3 2 1 and 3 2 2 Note Be sure to label each thermocouple and or heater cartridge as to its position upper or lower and be sure to replace them in the correct positions The unit will not operate correctly otherwise Figure 3 2 1 Figure 3 2 2 Turn the thumb wheel clockwise until the cylinder shaft is fully extended in the jaw block c...

Page 8: ...he hex nut break the upper jaw nut loose by turning it counter clockwise Figure 3 2 4 Using a 9 16 open end wrench break the lower jaw nut loose by turning it clockwise Figure 3 2 5 Figure 3 2 4 Figure 3 2 5 Now remove the two 5x20mm screws holding the front cylinder mount bracket using a 4mm hex wrench Figure 3 2 6 ...

Page 9: ...ngers under the cylinder shaft and lift until the upper jaw clears the lower jaw Figure 3 2 7 and 3 2 8 Figure 3 2 7 Figure 3 2 8 Use a 2mm hex wrench to loosen the set screws in each jaw and then remove the heating element probes Figure 3 2 9 and 3 2 10 ...

Page 10: ...te when screwing upper jaw onto cylinder shaft it is important to only screw the jaw 1 2 to 2 3 of the way on Any farther and the jaw may slip off the jaw block when the cylinder is retracted Loosen the locking hex nut and grab threaded rod by hand and rotate threaded rod counter clockwise while holding the lower expander jaw until the jaw is removed Figure 3 2 12 Rotate rod while holding lower ja...

Page 11: ...t the cylinder shaft won t retract when trying to be cycled The adjustment of both set screws on the front cylinder mount bracket will need to be adjusted To make the adjustment you must first loosen the two 5x20mm screws using a 4mm hex wrench Figure 3 2 13 and then by adjusting the two set screws using a 3 32nd hex wrench Figure 3 2 14 Now tighten the two 5x20mm screws and assure jaw alignment 5...

Page 12: ...tting adjusts the rate 0 5 5 0 seconds at which the tube expansion occurs The rate at which the tube is expanded is critical to prevent tearing Some stiffer tubing might need a longer expansion time while softer tubing can be expanded rapidly o Interval Time This setting adjusts the time delay rate 0 5 5 0 seconds at which the jaws will cycle It is adjusted to allow the operator to rotate the tubi...

Page 13: ... 3 2 Figure 3 3 3 below shows the CRD216SS with the rear cover removed as well as the location of both time delay adjustments on the time delay relay Figure 3 3 3 Interval Time Adjustment Expansion Time Adjustment ...

Page 14: ... 2 Periodic Cleaning annually Wipe down outer surfaces with alcohol septihol or mild detergents as required Ensure the control box does not have a significant amount of dust or debris buildup within it 4 3 Heater calibration for Delta DTB Controller Adjusting the temperature on the Delta controls is a simple task Using the UP and DOWN arrows adjust the temperature to the desired setting and press ...

Page 15: ...15 Press to store desired temperature Lower Temperature Raise Temperature Figure 4 3 1 ...

Page 16: ... the set value of the parameter Initial Setting Mode Parameter Explanation Set Values tPun Temperature Unit C o F F tp H Temperature Probe High Limit auto set to thermocouple type set XXX in inPt see section 5 in manual tP L Temperature Probe Low Limit auto set to thermocouple type set XXXX in inPt see section 5 in manual CtrL Control Mode Pro 6 manu onof and Pid Pid S HC Select Heating Cooling co...

Page 17: ...0 of thermocouple CrHi Regulate upper limit of analog value 0 CrLo Regulate lower limit of analog value 0 Press key to enter Operation Mode Operation Mode Parameter Explanation Set Values r S Controll Setting Run Stop Run SP Decimal set point selection exept for thermocouple type B Sand R 0 AL1H Upper limit Alarm 1 only available when ALA1 is enabled 0 AL2H Upper limit Alarm 2 only available when ...

Page 18: ...The unit will Auto Tune the controllers The heat level go up and down until the until calibrates and stabilizes The procedure will take about 10 15 minutes 5 0 Troubleshooting Operating Error Action Unit does not operate 1 Check the facility air connection 2 Check all air hose connections on the unit Flexible tubing is splitting tearing 1 Ensure the tubing being expanded does not exceed the recomm...

Page 19: ...uct Specifications Unit Weight 21 LBS 9 5 KG Overall Dimensions 14 5 in lg x 12 in w x 9 in ht Minimum Facility Air Supply 100 PSI Unit Air Regulator Setting 80 120 PSI 7 0 Durometer Scale 8 0 Electrical Diagrams ...

Page 20: ... 8NPT 7 P00066 REGULATOR AIR 1 8 NPT 8 P00067 NUT REGULATOR PANEL MOUNT 9 P00094 CORD GRIP LIQUID TIGHT NYLON 10 P00092 POWER ENTRY MODULE 11 CD202 008 MODIFIED COVER ELECTRONICS Part J 6850AR1 01 12 P00264 RELAY TIME DELAY 13 P00265 RELAY PANEL MOUNT SPNO 25A 24VDC 14 P00094 CORD GRIP LIQUID TIGHT NYLON 15 P00108 SOLENOID VALVE 3 WAY 16 P00026 RUBBER FOOT MCMASTER PN 9540K56 17 P00057 THREADED RO...

Page 21: ... SS 24 P00085 HEX NUT 3 4 16 ZINC PLATED STEEL 25 P00141 FLOW VALVE 1 8 NPT 1 4 TUBE OD METER IN 26 P00620 AIR CYLINDER 1 5 BORE X 1 0 STROKE 27 P00022 EXHAUST MUFFLER 1 8 NPT 28 P00027 PIVOT BRACKET 375 PIN 29 210 006 INSULATOR CYLINDER PIVOT 30 210 007 INSULATOR CYLINDER NOSE 31 210 005 INSULATOR SUPPORT BLOCK 32 P00086 WASHER NYLON 39 ID X 75 OD ...

Page 22: ...ny buyer of the manufacturer s product The maximum damages liability for the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHAL...

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