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FILTRATION

FILTRATION

WWW.CLEANCOMFORT.COM

13

TROUBLESHOOTING

IO-AE14-5

Voltage on the power board may drop below required level 

when installation area is too damp, too cold, or if there is a 

leakage of water from a humidifier. Voltage on power board 

may be too high when installation area is too dry or too hot, 

or home is in close proximity to hydro towers or situated in 

remote farm land areas. By adjusting the HV Adj. potentiom-

eter, the voltage can be set to optimum level. A high voltage 

meter capable of measuring 10,000 VDC is required. To test 

and adjust voltage level, perform the following procedure:

1.  Turn the air cleaner 

OFF

.

2.  Remove the power box cover.
3.  Connect the ground of the high voltage meter to an 

unpainted surface in the power box.

4.  Turn 

ON

 the air cleaner and wait 5 minutes before 

checking voltages to allow voltages on cells to stabilize. 

The cells and ionizing wires must be clean.

5.  Measure the voltages at HV1 and HV2 on the  

power board. 

6.  Adjust the HV Adj. potentiometer until the voltage 

reading matches the voltage in Table 3. Adjusting the 

potentiometer clockwise decreases the voltage and 

turning counter-clockwise increases the voltage.

7. Turn 

OFF

 the air cleaner.

8.  Remove the high voltage meter.

9.  Replace the power box cover.

10. Turn 

ON

 the air cleaner.

Setting Approximate Voltage without High Voltage Meter
A high voltage meter should be used to set the high 

voltage. If one is not available, this method can be used. 

This will only set an approximate voltage. After using this 

method, the voltage should be reset with a high voltage 

meter as soon as possible.

1.  Remove power box cover.
2.  Turn the HV Adj. potentiometer fully counter-clockwise. 

The air cleaner may arc or snap at this point.

3.  Turn the HV Adj. potentiometer clockwise until the 

arrow is at the half way point.

4.  Replace power box cover.

 Testing for Voltage at The Cell

1.  Open access door to air cleaner.
2.  The cells must be in the air cleaner for this test  

and the system fan should be on high speed.

3.  Turn the air cleaner

 ON

 and press the safety  

interlock switch lever. 

4.  Place a plastic handled screwdriver into the  

direction arrow slot. Do not apply excessive force.

5.  If there is a good snap, then there is high voltage at the cell.

 Testing Cell for Bad Contacts

1.  Open access door to air cleaner.
2.  The cells must be in the air cleaner for this test and the 

system fan should be on high speed.

3.  Turn the air cleaner 

ON

 and press the safety interlock 

switch lever. 

4.  Place a plastic handled screwdriver into the direction 

arrow slot. Do not apply excessive force.

5.  There should be an initial snap when the plates are 

shorted, then no sound. If a hissing occurs, then there  

is a bad contact. Look along the top of the cell, with the 

short still in place. If there is a small arc between the  

cell top and copper contact, then that is the bad contact. 

Pull cell out and gently pull the copper contact down.

6.  If an arc is not seen and there is a bad contact, then the 

problem may be an internal contact in one of the cells. 

7. Let up on safety interlock.

8.  Close access door.

 Testing Cell with an Ohmmeter

To test the cell for a dead short or a bad contact, an  

ohmmeter can be used. 

 

Always discharge the cell with a screw driver before 

testing with an ohmmeter. 

1.  With the ohmmeter set on its lowest scale, take a 

reading between the top center contact of the cell  

and the ionizing fingers on the bottom of the cell.  

You should have continuity. If you do not, then there  

is a bad contact between the center contact and the  

top set of ionizing fingers.

2.  Test the resistance between the top center contact  

and the cell frame. You should read infinite resistance.  

If not, you have a short in the ionizing section.

3.  Take a reading between the two outside contacts on  

the top of the cell. You should have continuity. If you 

do not, then there is a bad contact between one of the 

contacts to the live cell plate. Test each top outside 

contact to the last plate in the cell to determine which 

contact is not mating properly.

4.  Test the resistance between the outside contacts  

and the cell frame. You should read infinite resistance.  

If not, you have a short in the collecting section.

Summary of Contents for AE14-1620-51

Page 1: ...TANT READ AND SAVE THESE INSTRUCTIONS THIS GUIDE TO BE LEFT WITH EQUIPMENT OWNER i HIGH EFFICIENCY ELECTRONIC AIR CLEANER Installation Operation Manual MODELS AE14 1620 51 AE14 1625 51 AE14 2020 51 AE14 2025 51 120 VAC AE14 1620 52 AE14 1625 52 AE14 2020 52 AE14 2025 52 240 VAC ...

Page 2: ...eplacing a Performance Light 16 Replacing a Power Board 16 Replacing the 24 V Transformer 16 Replacing an Air Proving Switch APS 17 Removing Power Box 17 Replacing a Tungsten Ionizing Wire 17 PARTS LIST 18 LIMITED WARRANTY 20 Proprietary Notice This document and the information disclosed herein are proprietary data of Daikin North America LLC Neither this document nor the information contained her...

Page 3: ... inch Features and Benefits Two aluminum mesh prefilters help prevent lint and large particles from entering the collecting cells Features a permanent washable filter system Heavy gauge aluminum collecting cells are durable and easy to maintain Washing the collecting cells takes only 15 minutes Activated carbon VOC filters help remove unpleasant odors such as those from cooking smoking or other ho...

Page 4: ...particles from entering the collecting cells Carbon VOC Filters Remove odors Maximum of 3 carbon VOC filters can be used at the same time 120V MODELS AE14 1620 51 AE14 1625 51 AE14 2020 51 AE14 2025 51 240V MODELS AE14 1620 52 AE14 1625 52 AE14 2020 52 AE14 2025 52 House Size Area typical up to 2400 ft up to 223 m up to 3000 ft up to 279 m up to 3000 ft up to 279 m up to 4000 ft up to 372 m Airflo...

Page 5: ...eaner and remove prefilters collecting cells and power box for maintenance Note Once the air cleaner has been installed do not allow the placement of any device such as a new hot water heater water softener gas pipe or electrical cable to be put 24 in 61 cm in front of or within 6 in 15 cm from top of air cleaner This distance is needed to allow access for the removal of filters and air cleaner pa...

Page 6: ...attach cabinet to ductwork or equipment If the adjoining ductwork is flanged install the screws so that the screw heads are inside the cabinet This will help prevent damage to prefilter and carbon VOC filters during removal for cleaning Never put screws or rivets into the removable power box 4 Transitions If the air duct does not fit the air cleaner opening a gradual transition is recommended to r...

Page 7: ...o power this air cleaner with the fan operating in all conditions The air cleaner uses approximately 30 Watts when operating Some systems do not power the EAC contacts on the system module on low speed System Check Perform the following system check before operation 1 Replace prefilters collecting cells and carbon VOC filters Close the access door 2 Turn air cleaner power switch ON Ensure system f...

Page 8: ...stream side of the air cleaner and the activated carbon VOC filters are on the downstream side The handles on the collector cells are facing the front of the air cleaner cabinet The collector cells and aluminum prefilters are clean and dry All joints in sheet metal between the air cleaner and the heating and cooling system are sealed Previously installed furnace filter has been removed if present ...

Page 9: ...DAX Detergent and dunk cells up and down until water is dirty 3 If dirt remains on the cell plates let the cells soak in a solution of DAX Detergent and water for 30 minutes 4 When the collector cells are clean drain the tub and rinse cells thoroughly with hot water maximum 120 F 49 C 5 Remove accumulated particulate from the ionizing wires with an old toothbrush Slide the brush bristles over the ...

Page 10: ...le 2 Replacement carbon VOC filters are available in the same size and configuration as the original unit They can be purchased from your Clean Comfort authorized service technician 1 Turn air cleaner power switch OFF 2 Turn OFF system fan 3 Open access door 4 Remove collecting cells from air cleaner 5 Remove the used carbon VOC filters from air cleaner 6 Put new carbon VOC filters into air cleane...

Page 11: ...s Quick Check Orange Power Switch Light ON Green Performance Indicator Light OFF Detailed Troubleshooting Testing For High Voltage at Power Board With the collecting cells out of the unit the door on the unit and the system fan on high speed turn the air cleaner ON With a long shafted screwdriver with a plastic handle short between the grounded side of the power box and the HV1 terminal of the pow...

Page 12: ... the collecting cells turn the unit ON without the fan on The power board should come on immediately and then turn OFF in 20 30 seconds as the sensor heats up To check sensor blow directly on it lightly This should activate the power board within 10 seconds Service the sensor carefully The sensor leads are live If the APS does not turn the power board and performance indicator on by pass the APS b...

Page 13: ... on high speed 3 Turn the air cleaner ON and press the safety interlock switch lever 4 Place a plastic handled screwdriver into the direction arrow slot Do not apply excessive force 5 If there is a good snap then there is high voltage at the cell Testing Cell for Bad Contacts 1 Open access door to air cleaner 2 The cells must be in the air cleaner for this test and the system fan should be on high...

Page 14: ... indicator light Determine whether high voltage is present by testing power board If voltage is present replace performance indicator light Defective power board Adjust high voltage potentiometer on power board counter clockwise If high voltage is not present replace power board Air Proving Switch APS sensor is burnt out Remove power box lid and blow lightly for 10 seconds on APS sensor at bottom ...

Page 15: ...ntacts with needle nose pliers or remove power box and replace contacts Cells not collecting dirt power light and performance indicator light ON Arrow on cells not pointing towards fan blower Reposition cell handle and place cell in properly System fan is on Automatic setting air cleaner not on continuously Use Fan On system fan setting for continuous fan operation Not enough voltage on collecting...

Page 16: ...under the power board 7 Reconnect wiring to LED HV1 HV2 and 24 V terminals on the new power board 8 Return power to air cleaner Test power board 9 Replace power box cover C Replacing the 24 V Transformer Before replacing the transformer check the resistance across the power board s 24 V input terminals without the transformer connected Resistance should read above 20K ohms with an analog meter and...

Page 17: ...he wires so the system can still be operated 4 Remove the two nuts holding the power box to the cabinet 5 Slide the power box forward then up to remove it from the cabinet 6 If you are removing the power box for any length of time tape a cover over the top opening to prevent air from entering into the system F Replacing a Tungsten Ionizing Wire Replacement wires are cut to the correct length and h...

Page 18: ... D1 053E D1 053E D1 053E D1 053E 6 Power Board 120VAC models D1 055D D1 055D D2 055D D2 055D Power Board 220VAC models D1 055E D1 055E D2 055E D2 055E 7 Fibreboard with 4 Copper Contacts D0 0521 D1 0521 D2 0521 D8 0521 8 Copper Contact R1 9925 R1 9925 R1 9925 R1 9925 9 Cord Assembly Optional R1 062D R1 062D R1 062D R1 062D 10 Cover for Power Box D0 0509 D1 0509 D0 0509 D1 0509 11 Power Box Complet...

Page 19: ...FILTRATION WWW CLEANCOMFORT COM 19 IO AE14 5 NOTES ...

Page 20: ...DE HEREIN MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OF ANY WARRANTY WHETHER EXPRESS OR IMPLIED FOR ANY OTHER CONTRACT BREACH OR FOR NEGLIGENCE OR OTHER TORT INCLUDING BUT NOT LIMITED TO LOSSES OF PROPERTY ARISING OUT OF THE FAILURE OF THIS EQUIPMENT TO OPERATE FOR ANY REASON WHATSOEVER ARE EXCLUDED...

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