CLEAN BURN CB 140, Operator'S Manual

Page: 5 / 142

TABLE OF CONTENTS
SECTION 1: INTRODUCTION ............................................................................................................ 1-1
Guide to this Manual ..................................................................................................................... 1-1
For Your Safety... ........................................................................................................................... 1-2
Guidelines for Furnace Usage ................................................................................................ 1-4
Guidelines for Used Oil Tanks ............................................................................................... 1-5
Safety Labels .......................................................................................................................... 1-6
SECTION 2: UNPACKING
................................................................................................................... 2-1
Removing the Shipping Crate ....................................................................................................... 2-1
Unpacking and Inspecting All Components .................................................................................. 2-1
Furnace Component List ....................................................................................................... 2-1
Unpacking Items Packed Inside the Furnace 2-2
Warranty Registration .................................................................................................................... 2-2
SECTION 3: FURNACE ASSEMBLY ................................................................................................ 3-1
Understanding Assembly ............................................................................................................... 3-1
Required Tools and Materials ................................................................................................ 3-1
Installing the CB-1750 and CB-2500 Blower Assembly .............................................................. 3-3
Wiring the CB-1750 and CB-2500 Blower Motor ................................................................ 3-4
Installing the CB-3250 Blower Assembly ..................................................................................... 3-6
Mounting the CB-3250 Blower .............................................................................................. 3-6
Installing the CB-3250 Blower Motor on the Blower ............................................................ 3-6
Wiring the CB-3250 Blower Motor ...................................................................................... 3-6
Installing the Motor Pulley, Blower Pulley, and V-Belt ......................................................... 3-8
Installing the Belt Guard and Blower Guard ....................................................................... 3-10
Determining the Air Discharge Configuration ............................................................................ 3-10
Installing the Hot Air Discharge Components ............................................................................. 3-12
Installing the Energy Retention Disc ........................................................................................... 3-14
Installing the Energy Retention Disc on the Combustion Chamber .................................... 3-14
Closing the Furnace Door .................................................................................................... 3-14
Installing the Burner .................................................................................................................... 3-15
Checking the Burner Nozzle and Electrodes ....................................................................... 3-15
Mounting the Burner on the Hinge Bracket ......................................................................... 3-16
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing...................................... 3-17
Installing the Connector Block on the Furnace Door .......................................................... 3-17
Installing the Oil Line Tubing .............................................................................................. 3-17
Installing the Air Line Tubing .............................................................................................. 3-18
Locking the Burner into Firing Position .............................................................................. 3-19
SECTION 4: FURNACE INSTALLATION ......................................................................................... 4-1
Understanding Installation............................................................................................................. 4-1
Selecting a Location ...................................................................................................................... 4-3
Guidelines for Selecting a Location ....................................................................................... 4-3
Mounting the Furnace.................................................................................................................... 4-4
Ceiling Mounting ................................................................................................................... 4-4
Raised Platform Mounting ..................................................................................................... 4-5
Floor Mounting ...................................................................................................................... 4-5
Oil Tank Installation Specifications ............................................................................................... 4-7
Installing the Tank Vent and Emergency Vent ....................................................................... 4-8
Installing the Metering Pump ........................................................................................................ 4-9