Clarke WOODWORKER 6460015 Operation & Maintenance Instructions Manual Download Page 26

26

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLE SHOOTING

Problem

Probable cause

Solution

Saw will not start

1. Saw not plugged in
2. Fuse blown
3. Power cable damaged

1. Plug in the machine
2. Replace fuse
3. Have cable replaced by
    your dealer.

Does not make accurate 

45

O

 and 90

O

 cuts

1. Table adjuster not set
    correctly

1. Check blade with a set
    square and adjust pointer
    to zero.

Material pinches blade

1. Fence not aligned with
   blade. Warped wood. Edge
   not set square to fence.

1. Check and adjust fence.
    Select another piece of
    wood

Material binds on the riving 
knife

1. Riving knife not aligned
    correctly

1. Check that riving knife is
   correctly aligned with
   blade

Saw makes unsatisfactory 
cuts

1. Dull blade
2. Blade mounted backwards
3. Gum or pitch on blade

4. Incorrect blade for work
5. Gum or pitch on table
    causing erratic feed

1. Replace blade
2. Turn blade around
3. Remove blade & clean
    with turpentine and
    coarse steel wool
4. Change the blade
5. Clean table with 
    turpentine and steel wool
    and apply wax

Material kicked back from 
blade slot

1. Rip fence out of alignment
2. Riving knife not aligned with
    blade
3. Feeding stock without rip
    fence
4. Riving knife not in place

5. Letting go of wood before
    it is all the way past the saw
    blade
6. Dull blade

1. Align rip fence with blade
2. Align riving knife with
    blade
3. Install and use rip fence

4. Install and use riving knife

    with guard

5. Push work fully past blade

    before releasing work

6. Replace blade

Blade does not tilt freely

1. Sawdust in tilting 
    mechanism

1. Brush or blow out loose
    dust

Blade does not come up to 
speed

1. Extension cable too long

1. Replace or use shorter
    cable

Machine vibrates

1. Saw not standing securely
   on floor
2. Damaged saw blade

1. Reposition on flat level 
    surface
2. Replace blade.

Does not make accurate 

45

O

 and 90

O

 cuts

1. Mitre gauge out of 
   adjustment

1. Adjust mitre gauge

Summary of Contents for WOODWORKER 6460015

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC02 22 12 315MM CONTRACTOR TABLE SAW MODEL NO CCS12B PART NO 6460015...

Page 2: ...forward to your purchase giving you long and satisfactory service SPECIFICATIONS This saw is NOT suitable for cutting Timber greater than 40mm Logs or round timber or for cutting metal stone rubber pl...

Page 3: ...out prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY By purchasing this product the customer is taking on the obligation to deal with its safe dispo...

Page 4: ...ssembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury HEALTH When sawing dust particles w...

Page 5: ...Everyday eyeglasses are not suitable as safety glasses 8 NEVER wear gloves during operation 9 Before operating this table saw remove any neck tie rings watches and other jewellery and roll sleeves up...

Page 6: ...ep hands clear of the saw blade 23 Maintain a balanced stance at all times so that you do not fall on to the blade DO NOT overreach or use excessive force to perform any operation 24 Use push sticks o...

Page 7: ...transportation 5 Check that the workpiece is properly supported ALWAYS provide additional support for long workpieces 6 DO NOT exert side pressure on the saw blade 7 Make sure that the blade rotates...

Page 8: ...void abrupt fast feeding Feed as slowly as possible when cutting hard workpieces Do not bend or twist the workpiece while feeding If you stall or jam the blade in the workpiece turn the table saw off...

Page 9: ...and operating properly d Not releasing the workpiece until you have pushed it all the way past the blade e Not ripping a workpiece that is twisted or warped or does not have a straight edge to guide a...

Page 10: ...ns shown below The old plug must be disposed of safely as insertion into a mains socket could cause an electrical hazard If the colours of the wires in the power cable of this product do not correspon...

Page 11: ...al com MACHINE OVERVIEW 1 Mitre fence assembly 8 Lifting handles 2 Dust extract duct 9 Blade height adjuster 3 Blade Guard 10 On Off switch 4 Parallel Fence assembly 11 Transport wheels 5 Table extens...

Page 12: ...mitre table assembly 4 Side table support stays 2 18a Sliding mitre fence 5 Supporting Legs 4 18b Sliding mitre fence support 6 Short cross beams 2 18c Sliding mitre folding stop block 7 Long cross b...

Page 13: ...bolts using a 7mm flat or ring spanner 3 Bolt the 4 x legs to the table using bolts nuts 2 x washers Only assemble finger tight at this stage The leg with the aperture for the On Off switch assembly...

Page 14: ...apart before tightening the securing bolts evenly 9 Bolt the handles to the legs on one end of the assembly using bolts nuts 2 x washers 10 Push fit the rubber feet onto the end of each leg 11 Bolt th...

Page 15: ...extension to either the rear or side edge of the main work table using the bolts provided 3 Ensure the table is level before tightening the fastenings CONNECTING THE DUST EXTRACT 1 Connect the extract...

Page 16: ...ts supplied Fix the metal angle brackets to the legs with the bolts supplied Screw or bolt the brackets to the floor in your chosen location fixings not supplied RIP FENCE ASSEMBLY The rip fence compr...

Page 17: ...evers loose at this stage 2 Slide the rip fence sliding plate along the carrier track and tighten the locking levers to hold it in position 3 Add the rip fence to the sliding plate by sliding the 20mm...

Page 18: ...e support brackets to the left side of the table 2 Bolt the guide rail to the support brackets using the threaded holes provided in the rail 3 Slide the mitre table onto the guide rail and secure it a...

Page 19: ...through the locating holes in the fence support and secure with the 2 x wingnuts 8 Add the hinged workpiece stop to the fence again by sliding the carriage bolt and backing plate along the top of the...

Page 20: ...2 To turn the saw off again press the red button 0 NOTE The blade will spin for several seconds after the machine is switched off NOTE The blade guard must always be lowered over the workpiece before...

Page 21: ...at the required angle displayed on the scale ADJUSTING THE PARALLEL FENCE 1 Slide the fence along the table and use the scale on the table to set the parallel fence to the required distance from the...

Page 22: ...4 Push the workpiece along the parallel fence towards the blade 5 Guide the workpiece with your hand only as far as the front edge of the blade guard The Push Handle can also be used to push the workp...

Page 23: ...piece resting on the mitre table push forward to make the cut IMPORTANT Always hold the guided part of the workpiece Never hold the part which is to be cut off 6 Push the mitre table forward until the...

Page 24: ...outlet 4 Use a half round file if necessary to keep the teeth sharp A blade that is badly dulled or with damaged teeth should be replaced immediately CHANGING THE BLADE 1 Remove the saw guard then rem...

Page 25: ...T Note the running direction The cutting angle of the teeth must point in the running direction i e forwards see arrow on the blade guard 8 Refit the riving knife and ensure that it lines up with the...

Page 26: ...tch on table causing erratic feed 1 Replace blade 2 Turn blade around 3 Remove blade clean with turpentine and coarse steel wool 4 Change the blade 5 Clean table with turpentine and steel wool and app...

Page 27: ...End cap 43 Blade 73 Table insert 14 Locking lever 44 Inner retaining disc 74 Spring 15 Wingnut 45 Motor mount plate 75 Coachbolt 16 Quadrant scale 46 Motor shaft guard 76 Washer 17 Support bracket 47...

Page 28: ...6000Z 130 Wingnut 97 Circlip 10mm 114 Bearing cover 131 Work Stop bracket 98 Hinge pin 115 Bolt M6x16 132 Mitre table plate 99 Flat washer 6 116 End cap 133 Locknut M6 100 Locknut M4 117 Nut M6 134 S...

Page 29: ...29 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 30: ...30 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY UK...

Page 31: ...31 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY EU...

Page 32: ......

Reviews: