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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

CLARKE hydraulic oil is available, part no 3050830.

15

Ball

40

Retaining Ring

16

Coupling

41

Piston

17

Dust Proof Cover

42

Nylon Sealing Ring

18

Hydraulic Hose

43

Bowl

19

Seal

44

Retaining Ring

20

Screw

45

Ram Piston

21

Control Knob

46

End Cap

22

Screw

47

Tension Spring

23

Sealing Ring

48

Screw Cap

24

Valve Body

49

Piston Ring

25

Oil Filter

50

Ram Cylinder

Problem

Probable Cause

Remedy

Pump unit will not work

Dirt on valve seat/warn 
seals

Bleed pump unit or have 
unit overhauled with new 
seals

Pump will not produce 
pressure
Pump feels hesitant 
under load
Pump will not lower  
completely

Air-lock

Open the release valve 
and remove the oil filler 
plug. Pump the handle a 
couple of full strokes and 
close the release valve. 
Replace the filler plug.

Pump will not deliver 
pressure

Reservoir could be over-
filled or have low oil level.

Check oil level by  
removing the filler plug 
and topping up to the 
correct level.

Pump feels hesitant 
under load

Pump seal could be 
worn out.

Have the pump seal 
replaced.

Pump will not lower  
completely

Air-lock

Release air by removing 
the filler plug

PART NO  DESCRIPTION

PART NO DESCRIPTION 

Summary of Contents for STRONG-ARM 7613025

Page 1: ...WARNING Read these instructions before using the product OPERATION MAINTENANCE INSTRUCTIONS GC01 14 4 TONNE HYDRAULIC PRESS MODEL NO CSA4B PART NO 7613025 ...

Page 2: ...s guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior perm...

Page 3: ...ways ensure the workpiece is firmly secure and stable Always clean up spills of hydraulic oil immediately as this can be dangerous in a workshop environment Do not allow any person who is unfamiliar with hydraulic presses to use the press unless they are under direct supervision Do not stand directly in front of the press when it is in use Always apply the load under the centre of the ram Offset l...

Page 4: ...ements as severe weather conditions will damage the hydraulic parts 1 Bolt the bottom cross members to the side supports using the nuts bolts and washers 2 Attach the feet to the side supports using the nuts bolts and washers 3 Bolt the upper crossmembers to the side supports using the nuts bolts and washers Assemble loosely before evenly tightening all the bolts at each end with both spring and f...

Page 5: ...of the cylinder and check that oil can be seen at the bottom of the aperture Top up if necessary 9 Screw the pump handle into the pump actuating lever PURGING THE SYSTEM 1 Before using the press purge any air from the system by opening the release valve turning it anti clockwise and pumping several full strokes to eliminate any air bubbles 2 Close the release valve FITTING THE RAM EXTENSIONS 1 Fit...

Page 6: ...e release valve by turning it clockwise until tightly closed 3 Pump the handle to bring the ram very lightly into contact with the workpiece 4 Position the workpiece so that the desired point of contact is directly beneath the centre of the ram 5 When satisfied that the workpiece is correctly aligned and is completely stable in that position slowly pump the handle so that the ram begins to exert p...

Page 7: ...or any length of time store it with the ram piston withdrawn and the operating handle in the lowered position to protect the moving parts PERIODICALLY 1 Check the frame to make sure all bolts are tight and inspect for cracked welds bent loose or missing parts 2 Check the hydraulic connections for leaks Replace or properly repair any damaged or leaking hydraulic components before using In the event...

Page 8: ...DESCRIPTION PART NO DESCRIPTION 1 Upper crossmember 11 Washer 2 Pump Handle 12 Lower Crossmember 3 Bolt 13 Pump Assembly Complete 4 Nut 14 Hose Assembly 5 Flat Washer 15 Ram Assembly Complete 6 Side Support 16 Ram Extension 82mm 7 Pressing Plates 17 Ram Extension 127mm 8 Frame Foot 18 Ram Tip Cap 9 Bolt 19 Ram mounting Plate 10 Nut ...

Page 9: ...bly 26 Oil Reservoir 2 O Ring 27 Oil Filler Screw 3 Handle Sleeve 28 O Ring 4 Handle 29 Tapered Spring 5 Handle Socket 30 O Ring 6 Circlip 31 Reservoir Cover 7 Handle Hinge Pin 32 Screw 8 Lower Hinge Pin 33 O Ring 9 Plunger 34 Ball 10 Plunger Cover Plug 35 Ball Seat 11 Nylon Gasket 36 Spring 12 O Ring 37 Adjusting Screw 13 O Ring 38 Screw 14 Filter Gauze 39 Screw Cover ...

Page 10: ...will not work Dirt on valve seat warn seals Bleed pump unit or have unit overhauled with new seals Pump will not produce pressure Pump feels hesitant under load Pump will not lower completely Air lock Open the release valve and remove the oil filler plug Pump the handle a couple of full strokes and close the release valve Replace the filler plug Pump will not deliver pressure Reservoir could be ov...

Page 11: ...11 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 12: ......

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