Clarke Arc/Tig120 Operating & Maintenance Manual Download Page 7

7

C)  Fire and explosion prevention

Causes of fire and explosion are:

1) combustibles reached by the arc, flame, flying sparks, hot slag or heated

material;

2) misuse of compressed gases and cylinders;
3) short circuits.

BE AWARE THAT flying sparks or falling slag can pass through cracks, along pipes,
through windows or doors, and through wall or floor openings, out of sight of the
goggled operator. Sparks and slag can fly 10m.

To prevent fires and explosion: keep equipment clean and operable, free of oil,
grease, and (in electrical parts) of metallic particles that can cause short circuits.
If combustibles are in area, do NOT weld or cut. Move the work if practicable, to
an area free of combustibles.

Avoid paint spray rooms, dip tanks, storage areas, ventilators. If the work cannot
be moved, move combustibles at least 10m. away out of reach of sparks and
heat; or protect against ignition with suitable and snug fitting, fire- resistant covers
or shields.

Walls touching combustibles on opposite sides should not be welded on (or cut).

Walls, ceilings, and floor near work should be protected by heat resistant covers
or shields. Fire watcher must be standing by with suitable fire extinguishing
equipment during and for some time after welding or cutting if:

a) appreciable combustibles (including building construction) are within 10m.

b) appreciable combustibles are further than 10m but can be ignited by sparks.

c) openings (concealed or visible) in floors or walls within 10m can expose

combustibles to sparks.

d) combustibles adjacent to walls, ceilings, roofs or metal partitions  can be

ignited by radiant or conducted heat.

After work is done, check that area is free of sparks, glowing embers, and flames.
An empty container that held combustibles, or that can produce flammable or
toxic vapours when heated, must never be welded on or cut, unless container
has first been cleaned. This includes.......a thorough steam or caustic cleaning (or
a solvent or water washing, depending on the combustible’s solubility) followed
by purging and inerting with nitrogen or carbon dioxide, and using protective
equipment.

Water filling just below working level may substitute for inerting.

A container with unknown contents should be cleaned (see paragraph above),
do NOT depend on sense of smell or sight to determine if it is safe to weld or cut.

Hollow castings or containers must be vented before welding or cutting - they
can explode.

In explosive atmospheres, never weld or cut where the air may contain flammable
dust, gas, or liquid vapours.

22

No. Description

Qty

Part No.

Part No.

1

Input Cable ........................................... 1

EM20220014

EM20220014

2

Green Pilot-light Switch 16a-250v ....... 1

EM22200002

EM22200002

3

Upper Panel .......................................... 1

EM33705220

EM33705220

4

Belt Regulator ....................................... 1

EM21600024

EM21600024

5

Cable Clamp ........................................ 1

EM21605009

EM21605009

6

Potentiometer Knob ............................ 1

EM21690127

EM21690127

7

Module For Inverter .............................. 1

EM42735015

EM42735016

8

Lower/Back Panel ................................ 1

EM33700139

EM33700139

9

Din Plug ................................................. 2

EM22100002

EM22100002

No. Description

Qty

Part No.

1

Input Cable ................................................................... 1

EM20220014

2

Complete Fan .............................................................. 1

EM22800021

3

Choke Winding Inverter ............................................... 1

EM44035052

4

Cable Clamp ................................................................ 1

EM21605010

5

Plastic Vent .................................................................... 1

EM21690287

6

Cover Panel .................................................................. 1

EM33705335

7

Potentiometer 10k ........................................................ 1

EM26086008

8

Dividing Panel ............................................................... 1

EM33620104

9

Feet ................................................................................ 2

EM21610019

10

Transformer 230v .......................................................... 1

EM44155027

11

On/Off Switch 16a-250v .............................................. 1

EM22200002

12

Rear Panel ..................................................................... 1

EM33700180

13

Plastic Abat-vent .......................................................... 1

EM21690286

14

Female Dinse Plug ........................................................ 2

EM22100002

15

Coupling For Belt .......................................................... 2

EM21690117

16

Belt For Inverter ............................................................. 1

EM21600023

17

Complete Inverter P.c.board ...................................... 1

EM42735020

18

Front Panel .................................................................... 1

EM33710250

19

Potentiometer Knob .................................................... 1

EM21690288

PARTS LISTS

TIG90

 & 

TIG115

TIG150

Summary of Contents for Arc/Tig120

Page 1: ...ARC TIG INVERTERS Model Nos Arc Tig90 Arc Tig120 Arc Tig150 ARC TIG INVERTERS OPERATING MAINTENANCE INSTRUCTIONS 0901...

Page 2: ...d value of the supply voltage nc Symbol for the number of reference electrodes capable of being melted with the welding power source starting from the cold state without operation of the thermal cut o...

Page 3: ...rantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purcha...

Page 4: ...alling welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cables control cabl...

Page 5: ...ial bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase the risk that the...

Page 6: ...worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can result from fumes vapo...

Page 7: ...ntainer that held combustibles or that can produce flammable or toxic vapours when heated must never be welded on or cut unless container has first been cleaned This includes a thorough steam or caust...

Page 8: ...the eyes should the helmet not be lowered over the face before an arc is struck Looking at an arc momentarily with unprotected eyes particularly a high intensity gas shielded arc can cause a retinal...

Page 9: ...l Electrical Code and the work is earthed a voltage may exist between the electrode and any conducting object Examples of conducting objects include but are not limited to buildings electrical tools w...

Page 10: ...breakers should not be disconnected or shunted out Before installation inspection or service of equipment shut OFF all power and remove line fuses or lock or red tag switches to prevent accidental tu...

Page 11: ...use the machine with any of the panels removed NEVER attempt any electrical or mechanical repair unless your are a qualified technician If you have a problem with the machine contact your local CLARKE...

Page 12: ...electrode about 10mm from the work and at an angle of about 70 to 80 to the work surface take care not to accidentally touch the workpiece until you are ready to commence 7 Holding the welding mask c...

Page 13: ...s sufficient electric current to melt both the electrode and a proper amount of base metal It also requires an appropriate gap between the tip of the electrodeandthebasemetalorthemoltenweldpool Theser...

Page 14: ...0 5mm without undue distortion Main Features of Tig Welding 1 Welds all metals 2 Electronic control of welding current 3 Forced air cooling 4 A Thermal Overload Protection Device prevents overheating...

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