Clarke 7615201 Operation & Maintenance Instructions Manual Download | Manualshive

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WARNING: Read these instructions before using the press

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC08820 - ISS 1

30 TONNE HYDRAULIC PRESS

MODEL NO: CSA30FPB

PART NO: 7615201

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Summary of Contents for 7615201

Page 1: ...WARNING Read these instructions before using the press OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC08820 ISS 1 30 TONNE HYDRAULIC PRESS MODEL NO CSA30FPB PART NO 7615201 ...

Page 2: ...EE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned ...

Page 3: ...ly secure and stable ALWAYS clean up spills of hydraulic oil immediately as this can be dangerous in a workshop environment DO NOT let any person who is unfamiliar with hydraulic presses use the press unless they are under direct supervision Keep children and unauthorised personnel away from the work area ALWAYS position the optional safety screen directly front of the workpiece ALWAYS apply the l...

Page 4: ...oss or damage become apparent please contact your CLARKE dealer immediately The following items should be present in their packaging A Frame with pump assembly J Pressure Gauge B Base Supports K Pressing Bed C Stay Bars L Bed Support Pins D Oil reservoir M Retaining Butterfly Clips E Pump assembly N Bed Blocks F Pump Handle P Foot Pedal Connecting Bars G Foot Pedal Fixing Kit bolts nuts washers H ...

Page 5: ... 1 With the help of an assistant attach the base supports to the frame using the nuts bolts and washers 2 Add the stay bars to each side and bolt into place 3 With the help of an assistant if required lift the frame assembly upright and manoeuvre it to its intended location in the workshop 4 Install the ram by passing it through the top carriage and securing with the retaining collar Secure the co...

Page 6: ...ds with PTFE tape where hydraulic oil is to be contained Take care not to let any oil escape while connecting the hoses 8 Connect the ram hose to the ram cylinder 9 Bolt the foot pedal to the frame using the long bolt spacer tube nut and washers 10 Insert the bed support pins into the holes in the frame side supports at a height of your choosing Secure them in position using the butterfly spring c...

Page 7: ...e 1 5L mark PROTECTIVE SCREENS OPTIONAL Protective screens CPS30T part number 7615260 are available from your CLARKE dealer 1 If the protective screens have been purchased bolt the mounting brackets supplied to the pressing bed as shown 2 Fit the protective screen to the pressing bed and ensure it can be set in one of the available positions using the latches on each side ...

Page 8: ...ng clockwise POSITIONING THE RAM 1 Slide the carriage along the cross beam 2 Lock it in position with the four sprung locking bolts IMPORTANT Always position the ram directly above the workpiece POSITIONING THE PRESSING BED IMPORTANT Due to the weight of the press bed we recommend that you get assistance from another person when adjusting the bed height 1 Position the pressing bed so that it will ...

Page 9: ...on the bed with either the flat face or the V supports facing upwards They are prevented from slipping out of position by the retaining pins which drop down within the confines of the bed side members Check all parts are secure and correctly aligned before using the press CAUTION THE BED HEIGHT SHOULD ONLY BE RAISED OR LOWERED ONE HOLE AT A TIME WORKING ALTERNATELY FROM ONE SIDE AND THEN THE OTHER...

Page 10: ...wise until tightly closed 3 Select either SLOW SPEED or FAST SPEED using the knob on the side of the pump cover NOTE Fast speed allows faster movement but greater effort will be required 4 Pump the handle or foot pedal to bring the ram very lightly into contact with the workpiece 5 Manoeuvre the workpiece or loosen the locking bolts and slide the ram to one side so that the desired point of contac...

Page 11: ...valve anticlockwise in small increments to release ram pressure and allow removal of the workpiece TROUBLESHOOTING Problem Probable Cause Remedy Pump will not work Dirt on valve seat worn seals Bleed pump unit or have unit overhauled with new seals by your dealer Pump will not produce pressure Pump feels hesitant under load Air lock Open the release valve and pump the handle a couple of full strok...

Page 12: ...ODICALLY Check the press to make sure all bolts are tight and inspect for cracked welds bent loose or missing parts Clean any foreign material from the ram carrier Keep the protective screen if fitted clean at all times Check the hydraulic connections for leaks Replace or properly repair any damaged or leaking hydraulic components before using Note any loss of oil and if oil is seen to become foul...

Page 13: ...mm Net Weight 135 kg Dimensions D x W x H 760 x 560 exc pump x 1700 mm Throat Width 510 mm No of bed positions 10 Throat Depth Ram to pressing plate Platform at highest 0 mm Platform at middle 250 mm Platform at lowest 940 mm Ram travel per stroke 4 54 mm No of strokes to full extension 31 Pressure Gauge type Accuracy class 2 5 Pressure Gauge range 0 45 tonnes Length of Handle 93 mm Pump oil capac...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 15: ...DIAGRAM NO DESCRIPTION NO DESCRIPTION 1 Spacing ring 13 Bolt M8x10 2 Screw M6x6 14 Guide ring 3 Y ring 15 Upper collar 4 Back ring 16 Toe 5 O ring 17 Lower securing collar 6 Nylon ring 18 Bolt 7 Piston ring 19 Coupling 8 O ring 20 Dust cap 9 Ring 21 Cylinder 10 Piston 22 Spring 11 Screw 23 Nut M8 12 Sealing washer ...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com GENERAL ASSEMBLY PARTS DIAGRAM ...

Page 17: ...moving handle 31 O ring 8 Spring washer 8mm 32 T connector 9 Bolt M8x10mm 33 Straight connector 10 Bolt M10 x 25mm 34 Pressing block 11 Washer 10mm 35 Bed frame 12 Spring washer 10mm 36 Bed frame pin 13 Nut M10 37 Hydraulic hose 14 Butterfly spring clip 38 Hose fixing sleeve 15 Stay bar 39 Rivet 16 Bolt M12 x 25mm 40 Hose mounting plate 17 Base section 41 Handle 18 Frame 42 Washer 14 19 Washer 12m...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PUMP PARTS DIAGRAM ...

Page 19: ...Bush 13 High pressure washer 44 Lock nut M6 14 High pressure oil spring 45 Hoop 15 Steel ball 13 5mm 46 Shaft M10x80 16 Low pressure oil sucking spring 47 Flat washer 6mm 17 Steel ball 9 5mm 48 Spring washer 18 Pump core 49 Inner hex bolt M6 x 16 19 Star O ring 50 Oil reservoir 20 Pump core back ring 51 Reformed bolt 21 Pump core O ring 52 Flat washer 14 22 Pump core sleeve 53 Spring washer 14 23 ...

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