Clarke 6505592 Operation & Maintenance Instructions Manual Download Page 26

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

When ordering spare parts, please quote the reference YYCDP502F and the
reference number. e.g. the Spindle Pulley would be YYCDP502F97.

Flat Key C6 x 35

Spring Cover

Nut

Milled Nut

Belt A-787

Large Flat Washer

Micro Switch Assembly

Hex Socket Cap Screw M6x12

Flat Washer

Screw M10x15

Spring Washer

Housing

Nut M5

Spindle Pulley

Micro Switch Actuating Tab

Flat Key

Flat Washer

Main Spindle

Spring Washer

100 Bearing 6007

Nut

101 Bearing Ring

Cam Assembly

102 Circlip 25

X-Head Screw M5 x 16

103 Switch Box

Damping Washer

104 Switch

Protective Bush

105 Self Tapping Screw st3.2x12

Pulley Cover

106 Washer

Flat Washer

107 Spindle Socket

Hex Bolt M8 x 10

108 Bearing 51107

Cable Clamp

109 Main Spindle

X-head Screw M6 x 12

110 Taper Spindle

Working Light Switch

111 Chuck

Eccentric Shaft

112 Chuck Guard

Middle Pulley

113 Drift Wedge

Bearing 6202

114 Hex Wrench S3

Circlip 35

115 Hex Wrench S4

Belt A-686

116 Hex Wrench S5

Protector Ring 22

117 Hex Wrench S6

Cable Clamp

118 Toothed Lock Washer

Plug with Cable

119 Earth Connection

Spring

Summary of Contents for 6505592

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC03 22 Rev 1 12 SPEED DRILL PRESS MODEL NO CDP502F PART NO 6505592 ...

Page 2: ...proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL PROTECTION Through purchase of this product th...

Page 3: ... of flammable liquids or gasses 9 Stay alert watch what you are doing use common sense and do not operate the machine when you are tired CARE OF POWER TOOLS 1 Read this manual carefully Learn the machines applications and limitations as well as the specific potential hazards peculiar to it 2 Always keep guards in place and in working order A guard or other part that is damaged should be properly r...

Page 4: ...using original spare parts otherwise this may result in considerable danger to the user 11 Never use this product for any other purpose than that described in this booklet 12 Never abuse the power cable by yanking the cable to disconnect it from the socket Keep the cable away from heat oil or sharp edges 13 Guard against electric shock Avoid body contact with earthed or grounded surfaces 14 If the...

Page 5: ...ions for changing accessories 12 Adjust the table or depth stop to avoid drilling into the table surface 13 Always be sure that the drill bit is securely locked in the chuck 14 Never assemble or set up any work on the table while the drill is running 15 Always ensure the table lock is tight before starting the machine 16 Keep handles dry clean and free from oil and grease 17 Always keep hands and ...

Page 6: ...national com or Service clarkeinternational com SAFETY SYMBOLS The following symbols are shown on the product or it s packaging Read instruction manual before use Wear eye protection Do not wear gloves Falls within Waste Electrical Equipment WEEE Directive ...

Page 7: ... socket could cause an electrical hazard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The Blue wire must be connected to the terminal marked N or coloured Black The Brown wire must be connected to the terminal marked L or coloured Red The yellow and Green wire must be connected to the terminal wh...

Page 8: ...ervice clarkeinternational com PARTS INVENTORY 1 Feed Handle Assembly 8 Chuck Guard Assembly 2 Head Assembly 9 Chuck with key 3 Crank handle 10 Base 4 Column collar Hex Keys 11 Bolts washers 5 Column 12 4 x Hex Keys 3 4 5 6mm 6 Rack 13 Lower Column 7 Table with worm drive ...

Page 9: ... machine parts from moisture a protective coating of light machine oil will have been applied to the outside surfaces Remove any excess with a paper towel Take care when lifting the head assembly considering its weight Before use the machine must be securely bolted to the workshop floor ASSEMBLY COLUMN TO BASE 1 Bolt the lower column to the base with the four bolts and washers 2 Add the column tub...

Page 10: ... support as in Fig 4 5 Fit the collar on to the column with the recess facing downwards to hold the top of the rack in place 6 With the rack sitting snugly in the recesses top and bottom tighten the collar set screw with a hex key as shown in Fig 5 7 Ensure there is sufficient clearance to allow the complete table assembly to move around the column If necessary reposition the collar to achieve goo...

Page 11: ... its retaining screw CHUCK GUARD ASSEMBLY NOTE This task should be carried out before the chuck is installed 1 Slide the chuck guard over the quill shaft and nip up the pinch bolt temporarily with the pinch bolt facing the front as in fig 8 This will make fitting the chuck easier Ensure the quill shaft drive spindle is at the top of it s travel INSTALLING THE CHUCK 1 Open the jaws of the chuck as ...

Page 12: ...hine Fig 11 2 Use the lever to move the motor bracket and the pulleys so that equal tension is applied to both belts Tension is correct when the belt deflects by approx 10 mm at the centre of its span when using reasonable thumb pressure 3 Lock the motor in this position by tightening both the locking knobs NOTE If the belt slips whilst drilling re set the belt tension CHECKING THE OPERATION OF TH...

Page 13: ...e bolt which secures the table to its mounting tilting the table to the required position and retightening the bolt shown in Fig 13 A bevel scale is provided on the table mounting measured in degrees to assist in setting the required angle However for greater accuracy the use of a protractor is recommended For all normal operations the table should be set to 0 To check to ensure the drill is perpe...

Page 14: ...ting position 4 Note the reading on the scale This will be the measured distance of the drill bit from the workpiece 5 Decide on the depth of hole required and add this in mm to the value on the scale Re tighten the knob e g If the drill was 27 mm from the workpiece and you require a 10 mm deep hole slacken the knob and turn the scale to read 37 mm The drill is now set to drill holes to your desir...

Page 15: ...ERATING SPEEDS The table below gives the belt arrangement for given drill speeds A similar chart is also located on the inside of the pulley cover The diagram shows the belts fitted to step 4 of the spindle pulley and step 1 of the motor pulley giving a speed of 150rpm SPINDLE PULLEY A CENTRE MOTOR PULLEY B CENTRE DRILL SPEED RPM SPINDLE PULLEY A CENTRE MOTOR PULLEY B CENTRE DRILL SPEED RPM 1 1 A ...

Page 16: ...should be securely blocked and clamped in position Any tilting twisting or shifting results not only in a rough hole but also increases drill bit breakage 4 For small workpieces that cannot be clamped to the table use a drill vice The vice must be clamped or bolted to the table 5 When drilling completely through wood always position a piece of scrap wood between the workpiece and the table to prev...

Page 17: ...matically start when power is restored 10 Slowly turn the feed handles to bring the drill bit down towards the table and into your workpiece Ease the drill bit back up to clear swarf away as required After drilling release the feed handles slowly to return the machine to its starting position WORKING LAMP The CDP502F is fitted with a working lamp underneath the head assembly 1 Turn it on off as re...

Page 18: ...range of drill vices cross vices and clamps is available from your Clarke dealer Speed Range rpm 1790 2450 1430 1790 1270 1430 1030 1270 830 1030 240 470 150 240 Wood inches mm 1 4 6 4 3 8 9 5 5 8 16 Zinc Diecast inches mm 3 16 4 8 1 4 6 4 3 8 9 5 1 2 12 5 5 8 16 Alum Brass inches mm 1 8 3 2 3 16 4 8 3 8 9 5 1 2 12 5 11 16 17 5 Plastic inches mm 1 8 3 2 3 16 4 8 5 16 7 9 7 16 11 1 2 12 5 5 8 16 Ca...

Page 19: ...of mounting bolts and head and column securing set screws 2 Check the drive belts for wear and replace if frayed or damaged 3 Use compressed air or a vacuum cleaner to remove any dust that may have accumulated in the motor vents 4 Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion If the mains lead is damaged in any way it should be re...

Page 20: ... bit Motor won t start a Power supply b Motor connection c NVR switch connection faulty d Faulty switch e Motor windings burned f Pulley cover not closed g Micro switch on cover not operating a Check power cord fuse b Check motor connections c Check switch connections d Replace switch e Replace motor f Close pulley cover g Check operation of micro switch and renew adjust as necessary Consult your ...

Page 21: ...ng Speed chart and adjust drill speed accordingly b Clean drill c Check sharpness taper d Use coolant whilst drilling e Apply less pressure Table difficult to raise a Needs lubrication b Table lock tightened a Lubricate with light oil b Loosen clamp Motor stops run ning a Thermal overload pro tection has tripped following a period of heavy use drill bit binding a Wait a few minutes while the machi...

Page 22: ...rke dealer include Table Clamps available from your Clarke dealer include Model Jaw Width Max Opening Depth Weight Part No CDV30C 76 mm 78 mm 19 mm 2 kg 6504019 CDV40C 102 mm 97 mm 28 mm 3 kg 6504020 CDV50C 127 mm 125 mm 37 mm 5 kg 6504021 CDV60C 152 mm 150 mm 38 mm 6 kg 6504022 Model Size Max Clamp Height Part No CVC6 152 mm 38 mm 6501920 CVC9 229 mm 95 mm 6501925 ...

Page 23: ... 20 mm Chuck to Table Distance 41 580 mm Max Chuck to Base Distance 1085 mm Spindle Speed Range 150 2450 rpm No of Speeds 12 Spindle Taper MT4 B22 Spindle to Column 253 mm Product Weight 114 2 kg Motor Supply 230Vac 50Hz 1ph Power Rating 1100 W Current Rating 4 8 A Motor Speed 1420 rpm IP Rating 20 Duty Cycle S2 30 min Lamp type E27 Sound Pressure Level 73 dB LpA Sound Power Level 84 dB LwA Uncert...

Page 24: ...24 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS ...

Page 25: ...e 41 Set Screw M10 12 Spring Washer 42 Bearing 6005 13 Hex Bolt M20 x 55 43 Warning label 14 Indicator 44 Roll Pin 15 Locking Handle 45 Belt Tension Handle 16 Angle Label 46 Locking Handle Knob 17 Worm Gear 47 Circlip 16 18 Column 48 Circlip 19 19 Rack 49 Adjusting Shaft 20 X head screw M5 x 6 50 Slip Shaft 21 Overload Protection 51 Flat Washer 22 Set Screw M10 x 10 52 Flat Washer 23 Lamp Socket 5...

Page 26: ...r 99 Main Spindle 70 Spring Washer 100 Bearing 6007 71 Nut 101 Bearing Ring 72 Cam Assembly 102 Circlip 25 73 X Head Screw M5 x 16 103 Switch Box 74 Damping Washer 104 Switch 75 Protective Bush 105 Self Tapping Screw st3 2x12 76 Pulley Cover 106 Washer 77 Flat Washer 107 Spindle Socket 78 Hex Bolt M8 x 10 108 Bearing 51107 79 Cable Clamp 109 Main Spindle 80 X head Screw M6 x 12 110 Taper Spindle 8...

Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY ...

Page 28: ......

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