Clarke 6500460 Operation & Maintenance Instructions Manual Download Page 21

Page: 21 / 24

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

Carbon Brush Spring

KTCOEB1071

Crimping Board

KTCOEB1072

Internal Tooth Lock
Washers 4

KTCOEB1073

Flat Washer 4

KTCOEB1074

Self-tapping Screw

KTCOEB1075

Rubber Dust Washer

KTCOEB1076

Bearing Cover

KTCOEB1077

Self-tapping Screws

KTCOEB1078

Large Bearing Sleeve

KTCOEB1079

Compression Spring

KTCOEB1080

Spindle

KTCOEB1081

Roll Pin

KTCOEB1082

Woodruff Key

KTCOEB1083

Circlip 17

KTCOEB1084

Output Shaft Washer

KTCOEB1085

Pulley Damper

KTCOEB1086

Drive Pulley

KTCOEB1087

Synchronous Belt

KTCOEB1088

Synchronous Belt (2)

KTCOEB1089

Driven Pulley

KTCOEB1090

Small Bearing Sleeve

KTCOEB1091

Switch Positioning Plate

KTCOEB1092

Switch Plate

KTCOEB1093

Switch Locating Ring
(Down)

KTCOEB1094

Switch Locating Ring
(Up)

KTCOEB1095

Switch Assembly

KTCOEB1096

Switch-assisted
Positioning Ring

KTCOEB1097

Spring Washers 4

KTCOEB1098

Phillips Flat-head Screws

KTCOEB1099

100

Wrench

KTCOEB1100

101

Warning Label

KTCOEB1101

102

Plastic Washers (3)

KTCOEB1102

103

Knob KTCOEB1103

104

Hex Nuts M8

KTCOEB1104

105

Flat Washer 8

KTCOEB1105

106

Spring Washer 8

KTCOEB1106

107

Socket Head Cap
Screws

KTCOEB1107

108

Plastic Washer(4)

KTCOEB1108

109

Motor Cable Assembly(1) KTCOEB1109

110

Motor Cable Assembly(2) KTCOEB1110

111

Plastic Washer(5)

KTCOEB1111

112

Name Plate

KTCOEB1112

113

Gasket(2)

KTCOEB1113

114

Rubber Foot

KTCOEB1114

115

Trademark

KTCOEB1115

116

Gasket(3)

KTCOEB1116

117

Gasket(1)

KTCOEB1117

118

Sanding Sleeve 1

KTCOEB1118

119

Sanding Sleeve 2

KTCOEB1119

120

Sanding Sleeve 3

KTCOEB1120

121

Sanding Sleeve 4

KTCOEB1121

122

Sanding Sleeve 5

KTCOEB1122

123

Allen Screws

KTCOEB1123

124

Indexing Plate

KTCOEB1124

125

Plastic Base

KTCOEB1125

126

Hexagon Set Screws

KTCOEB1126

127

Plastic Panel

KTCOEB1127

128

Line Card

KTCOEB1128

129

Warning Signs (2)

KTCOEB1129

130

Power Cable

KTCOEB1130

131

Xlsr Type Fixing Clip

KTCOEB1131

132

Plastic Washers(2)

KTCOEB1132

133

Plastic Washers

KTCOEB1133

134

Plastic Bottom Plate

KTCOEB1134

Summary of Contents for 6500460

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0416 OSCILLATING BELT BOBBIN SANDER MODEL NO COEBS1 PART NO 6500460 ...

Page 2: ...hase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the custo...

Page 3: ...e or dust mask if working operations create dust WARNING READ ALL INSTRUCTIONS FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK FIRE AND OR SERIOUS INJURY 7 Do not force the tool It will do the job better and safer at the rate for which it was intended 8 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use tools for purposes not inte...

Page 4: ...tch what you are doing use common sense and do not operate the tool when you are tired 20 Check damaged parts Before further use of tool it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or ot...

Page 5: ...han one piece at a time DO NOT STACK more than one workpiece on the sander table at a time ALWAYS FEED WORKPIECE FROM LEFT TO RIGHT against the direction the drum sleeve is rotating DO NOT USE DRUMS sanding sleeves or belts which show visual signs of wear such as grooves tears or rips ALWAYS STAY ALERT Do not allow familiarity gained from frequent use of your sander to cause a careless mistake ALW...

Page 6: ...om bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAFETY ...

Page 7: ... the plug The BLUE wire must be connected to the terminal which is marked N or coloured black The BROWN wire must be connected to the terminal which is marked L or coloured red AN APPROVED RESIDUAL CURRENT DEVICE RCD WHICH HAS A TRIPPING CURRENT OF LESS THAN 30mA MUST BE USED If you are not sure consult a qualified electrician DO NOT try to do any repairs This symbol indicates that this is a Class...

Page 8: ...ernational com or Service clarkeinternational com CONTENTS The following items should be supplied in the carton If any parts are missing do not operate until the missing parts are replaced Failure to follow this instruction could result in serious injury ...

Page 9: ...e in use Any good grade of 3 4 plywood or chipboard will be sufficient The mounting board can then be clamped to a workbench when required DUST EXTRACTION 1 Connect a suitable dust collector to the dust extraction port The dust exhaust port has an internal diameter of 36 mm and an outside diameter of 39 mm NOTE Even with a dust collection system it is necessary to periodically clean sanding dust f...

Page 10: ...to the motor shaft vanes face down You may need to rotate the fan to get it to locate properly when correctly fitted the fan rotates with the spindle The fan must be used at all times 3 Slide sanding belt assembly over the spindle as shown 4 Fit the washer and hand nut Do not overtighten the hand nut 5 Install the sanding belt See Removing installing the Sanding Belt on page 11 6 Place the backsto...

Page 11: ...e rollers and centralise the belt The arrows on the sanding belt and machine should be pointing in the same direction 3 Move the belt tensioning lever to the left Keep the belt tensioning lever under control at all times do not allow it to spring back Make sure the belt tracks correctly before use See Sanding Belt Tracking on page 12 WARNING MAKE SURE THAT THE TOOL IS UNPLUGGED BEFORE INSTALLING R...

Page 12: ...N and immediately OFF again noting belt movement Readjust the tracking knob if necessary BOBBIN SANDING SETUP SELECTION OF SPACER RING INSERTS AND SPINDLE WASHERS You must use the correct spacer ring and washers when fitting the bobbins ASSEMBLING THE BOBBIN Slide the sanding sleeve over the drum as shown If the sanding sleeve is difficult to slide over the drum apply talcum powder to the outside ...

Page 13: ... slides directly onto the spindle shaft and not onto a drum 6 Position the spacer ring in the recess on the table insert Use the smallest spacer ring insert that will fit over the drum 7 Install the correct washer Use the largest washer that does not overhang the sanding sleeve 8 Secure everything in place with the spindle nut A spindle nut wrench is supplied NOTE As you tighten the spindle nut th...

Page 14: ...orce the sander It will perform better and safer at its designed rate Press workpiece against the sanding sleeve or belt hard enough to begin sanding without binding BEFORE FREEING ANY JAMMED MATERIAL Switch OFF O Unplug the sander Wait for all moving parts to stop BEFORE LEAVING THE SANDER Switch off Do not leave the sander until the unit comes to a complete stop CAUTION BEFORE TURNING THE SWITCH...

Page 15: ...and 45 degrees Use a protractor or set square to confirm the angle 2 Retighten both table adjustment knobs PARTS STORAGE 1 The storage slots on the front are used to store bobbins sanding sleeves and washers 2 Spindle nut wrench and spacer rings and the are stored on the sides 3 The edge sander is stored at the rear WARNING BEFORE PERFORMING ANY ADJUSTMENT MAKE SURE THE SANDER IS SWITCHED OFF AND ...

Page 16: ...able too light or too long Replace with adequate size and length cable Low current Contact a qualified electrician Abrasive belt keeps tearing Belt is running in the wrong direction Arrow on the sanding belt and machine should be pointing in the same direction Sanded edge not square Table not square to sanding platen Use a square to adjust table to sanding platen Sanding marks on wood Wrong grit s...

Page 17: ...earings in this sander are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required REPLACEMENT SANDING SLEEVES WARNING REMOVE THE PLUG FROM THE MAINS POWER SUPPLY BEFORE CARRYING OUT ANY ADJUSTMENT SERVICING OR MAINTENANCE Part Number Sanding Belt 6500462 Sanding Drums x 4 6500464 Sanding Sl...

Page 18: ...ice Model Number COEBS1 No load speed Spindle 2000 RPM No load speed Belt 1750 RPM Sanding Table Dimensions Depth x Width 418 x 401 mm Table Height 334 mm Bobbin Length 116 mm Dust Extraction I D 36 mm O D 39 mm Operating Voltage and Frequency 230V 50Hz Input Power Rated Load 450W Sanding Sleeve Diameters 1 1 2 Grit grades 80 grit Sound Pressure level LpA 76 dB Sound Power level LWA 89 dB Uncertai...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com EXPLODED DIAGRAM AND PARTS LIST ...

Page 20: ...xagon Socket Countersunk Head Screws KTCOEB1031 32 Cross Recessed Pan Head Screws KTCOEB1032 33 Hexagon Set Screws KTCOEB1033 34 Flexible Slider KTCOEB1034 35 Square Nuts M6 KTCOEB1035 36 Rubber Gasket KTCOEB1036 37 Dust Guide B KTCOEB1037 38 Flat Washer KTCOEB1038 39 Spring Gasket KTCOEB1039 40 Cross Recessed Pan Head Screws KTCOEB1040 41 Flexible Work Bench KTCOEB1041 42 Rotary Screw KTCOEB1042 ...

Page 21: ...itioning Ring KTCOEB1097 98 Spring Washers 4 KTCOEB1098 99 Phillips Flat head Screws KTCOEB1099 100 Wrench KTCOEB1100 101 Warning Label KTCOEB1101 102 Plastic Washers 3 KTCOEB1102 103 Knob KTCOEB1103 104 Hex Nuts M8 KTCOEB1104 105 Flat Washer 8 KTCOEB1105 106 Spring Washer 8 KTCOEB1106 0 107 Socket Head Cap Screws KTCOEB1107 108 Plastic Washer 4 KTCOEB1108 109 Motor Cable Assembly 1 KTCOEB1109 110...

Page 22: ...22 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com ...

Page 24: ......

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