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take additional precautions such as filtering of the mains supply. Consideration
should be given to  shielding the supply cable of permanently installed welding
equipment, in metallic conduit or equivalent. Shielding should be electrically
continuous throughout its length. The shielding should be connected to the welding
power source so that good electrical contact is maintained between the conduit
and the welding power source enclosure.

2.2  Maintenance of the welding equipment

The welding equipment should be routinely maintained according to the
manufacturers recommendations. All access and service doors and covers should
be closed and properly fastened when the welding equipment is in operation.
The welding equipment should not be modified in any way except for those
changes and adjustments covered in the manufacturers instructions. In particular,
the spark gaps of arc striking and stabilizing devices should be adjusted and
maintained according to the manufacturers recommendations.

2.3  Welding cables

The welding cables should be kept as short as possible and should be positioned
close together, running at or close to the floor level.

2.4  Equipotential bonding

Bonding of all metallic components in the welding installation and adjacent to it
should be considered. However, metallic components bonded to the work piece
will increase the risk that the operator could receive a shock by touching these
metallic components and the electrodes at the same time. The operator should
be insulated from all such bonded metallic components.

2.5  Earthing of the workpiece

Where the workpiece is not bonded to earth for electrical safety, nor connected
to earth because of its size and position, e.g. ships hull or building steelwork, a
connection bonding the workpiece to earth may reduce emissions in some, but
not all instances.

Care should be taken to prevent the earthing of the workpiece increasing the risk
of injury to users, or damage to other electrical equipment.

Where necessary, the connection of the workpiece to earth should be made by
a direct connection to the workpiece, but in some countries where direct
connection is not permitted, the bonding should be achieved by suitable
capacitance, selected according to national regulations.

2.6  Screening and shielding

Selective screening and shielding of other cables and equipment in the surrounding
area may alleviate problems of interference. Screening of the entire welding
installation may be considered for special applications.

6

Summary of Contents for 195TEC

Page 1: ...MIG WELDER OPERATING MAINTENANCE INSTRUCTIONS Model Nos 195TEC 205TE 230TEC 0820 ISS6...

Page 2: ...that over a 10 minute period the welding time is 6 minutes the down time is 4 minutes USABLE WIRE SIZES Mild Steel Wire 0 6 0 8mm 0 6 0 8mm 0 6 0 8mm Stainless Steel Wire 0 8mm 0 8mm 0 8mm Aluminium W...

Page 3: ...ch it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENT...

Page 4: ...AREA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply ca...

Page 5: ...el 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase t...

Page 6: ...d space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or deat...

Page 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by spa...

Page 8: ...f sparks 2 Eye and head protection Protect eyes from exposure to arc NEVER look at an electric arc without protection Welding helmet or shield containing a filter plate shade no 12 or denser must be u...

Page 9: ...ging or spot welding operations 3F TO PROTECT AGAINST SHOCK Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Stay on a dry duckboard or rubber ma...

Page 10: ...so equipped the electrode wire becomes electrically LIVE when the power source switch is ON and welding gun switch is closed Never touch the electrode wire or any conducting object in contact with th...

Page 11: ...use a proper welding face shield or helmet with suitable filter lenses Proper gloves and working clothes should be worn at all times ALWAYS check that the pressure regulator and gauges where fitted a...

Page 12: ...at any person or animal NEVER touch the MIG torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off NEVER connect disconnect or attempt to service the MIG torch unti...

Page 13: ...wire which is fed by the wire feed motor is fed into the weld pool burning itself off at a rate dependent upon the selected wire feed speed To protect the weld pool from oxidation and impurities durin...

Page 14: ...in the mains lead are coloured in accordance with the following colour code Green Yellow Earth Blue Neutral Brown Live Connect GREEN YELLOW coloured cord to plug terminal marked with a letter E or Ea...

Page 15: ...6mm welding tip 1 x 0 8mm welding tip 1 x 1 0mm welding tip 1 x Gas regulator 2 x Worm drive clips for gas hose connections 1 only for MIG 230TEC 1 x Welding torch and lead 1 x Plastic cover for hose...

Page 16: ...feed the electrical connectors 11 14 through at the same time Continue to feed the hose assembly through the brass collar 5 in the bracket assembly 4 C You will notice a large ring terminal 3 roughly...

Page 17: ...pring 1 IMPORTANT Ensure that the gas and electrical supplies are disconnected 2 To fit the wire spool firstly open the side compartment by pulling the recessed catch backwards 3 Turn the plastic knob...

Page 18: ...so that the groove is directly in line with the Wire Liner Firmly secure it in that position with the Hex Socket Screw 7 Clip the end of the wire on the spool cleanly ensuring there are no burrs or sh...

Page 19: ...on to the regulator outlet and tighten Open the gas valve and screw in the regulator knob to allow gas into the system to check for gas leaks If any are apparent they must be rectified before proceed...

Page 20: ...of the welding voltage leads to a longer arc without substantially affecting the current Conversely a decreased welding voltage results in a shorter arc the current again is not substantially changed...

Page 21: ...inside of the welder Thiskeepsthemachinerunningcooler Note donotblowairovertheprinted circuit board and electronic components 10 The wire feed roller will eventually wear during normal use With the co...

Page 22: ...d 8 Poor quality welds 9 Wire jams in tip when welding aluminium Drum brake too slack a Drum brake too light b Feed roller worn c Insufficient pressure on feed roller d Wire dirty rusty damp or bent e...

Page 23: ...24 PARTS DRAWING MIG 195TEC...

Page 24: ...Swicth Knob D 38 33 Earth Clamp 150 200A 34 Earth Cable 16mm2 35 Front Panel 36 Wheels Axle D 20 37 Wheel D 180 Rubber 38 Cable Clamp For Hole D 20 38 Dividing Panel 40 Lower Panel 41 Side Panel 42 S...

Page 25: ...26 PARTS DRAWING MIG 205TE...

Page 26: ...Axle D20 37 Complete Spool Holder D50 38 Lower Panel 39 Side Panel 40 Side Panel Clip 41 Caster D 80 42 Earth Clamp 43 Earth Cable 16mm2 44 Dinsel Plug 25mm2 45 Torch Plus 14 M3 Direct Conn 46 Reduce...

Page 27: ...28 PARTS DRAWING MIG 230TEC...

Page 28: ...Input Cable 3x2 5 M 2 5 34 Front Panel 35 Earth Clamp 150 200A 36 Earth Cable 162mm M2 WC261 37 Wheel D 180 Rubber 38 Wheels Axle D 20 L 462 39 Cable Clamp For Hole D 20 40 Rear Panel 41 Complete Spo...

Page 29: ...30 WIRING DIAGRAM MIG 195TEC MIG 230TEC...

Page 30: ...WIRING DIAGRAM MIG 205TE 31...

Page 31: ...DECLARATION OF CONFORMITY...

Page 32: ......

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