Clarke 195TEC Operating & Maintenance Instructions Download Page 25 | Manualshive

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PARTS DRAWING - MIG 205TE

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Summary of Contents for 195TEC

Page 1: ...MIG WELDER OPERATING MAINTENANCE INSTRUCTIONS Model Nos 195TEC 205TE 230TEC 0820 ISS6...

Page 2: ...that over a 10 minute period the welding time is 6 minutes the down time is 4 minutes USABLE WIRE SIZES Mild Steel Wire 0 6 0 8mm 0 6 0 8mm 0 6 0 8mm Stainless Steel Wire 0 8mm 0 8mm 0 8mm Aluminium W...

Page 3: ...ch it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENT...

Page 4: ...AREA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply ca...

Page 5: ...el 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase t...

Page 6: ...d space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or deat...

Page 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by spa...

Page 8: ...f sparks 2 Eye and head protection Protect eyes from exposure to arc NEVER look at an electric arc without protection Welding helmet or shield containing a filter plate shade no 12 or denser must be u...

Page 9: ...ging or spot welding operations 3F TO PROTECT AGAINST SHOCK Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Stay on a dry duckboard or rubber ma...

Page 10: ...so equipped the electrode wire becomes electrically LIVE when the power source switch is ON and welding gun switch is closed Never touch the electrode wire or any conducting object in contact with th...

Page 11: ...use a proper welding face shield or helmet with suitable filter lenses Proper gloves and working clothes should be worn at all times ALWAYS check that the pressure regulator and gauges where fitted a...

Page 12: ...at any person or animal NEVER touch the MIG torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off NEVER connect disconnect or attempt to service the MIG torch unti...

Page 13: ...wire which is fed by the wire feed motor is fed into the weld pool burning itself off at a rate dependent upon the selected wire feed speed To protect the weld pool from oxidation and impurities durin...

Page 14: ...in the mains lead are coloured in accordance with the following colour code Green Yellow Earth Blue Neutral Brown Live Connect GREEN YELLOW coloured cord to plug terminal marked with a letter E or Ea...

Page 15: ...6mm welding tip 1 x 0 8mm welding tip 1 x 1 0mm welding tip 1 x Gas regulator 2 x Worm drive clips for gas hose connections 1 only for MIG 230TEC 1 x Welding torch and lead 1 x Plastic cover for hose...

Page 16: ...feed the electrical connectors 11 14 through at the same time Continue to feed the hose assembly through the brass collar 5 in the bracket assembly 4 C You will notice a large ring terminal 3 roughly...

Page 17: ...pring 1 IMPORTANT Ensure that the gas and electrical supplies are disconnected 2 To fit the wire spool firstly open the side compartment by pulling the recessed catch backwards 3 Turn the plastic knob...

Page 18: ...so that the groove is directly in line with the Wire Liner Firmly secure it in that position with the Hex Socket Screw 7 Clip the end of the wire on the spool cleanly ensuring there are no burrs or sh...

Page 19: ...on to the regulator outlet and tighten Open the gas valve and screw in the regulator knob to allow gas into the system to check for gas leaks If any are apparent they must be rectified before proceed...

Page 20: ...of the welding voltage leads to a longer arc without substantially affecting the current Conversely a decreased welding voltage results in a shorter arc the current again is not substantially changed...

Page 21: ...inside of the welder Thiskeepsthemachinerunningcooler Note donotblowairovertheprinted circuit board and electronic components 10 The wire feed roller will eventually wear during normal use With the co...

Page 22: ...d 8 Poor quality welds 9 Wire jams in tip when welding aluminium Drum brake too slack a Drum brake too light b Feed roller worn c Insufficient pressure on feed roller d Wire dirty rusty damp or bent e...

Page 23: ...24 PARTS DRAWING MIG 195TEC...

Page 24: ...Swicth Knob D 38 33 Earth Clamp 150 200A 34 Earth Cable 16mm2 35 Front Panel 36 Wheels Axle D 20 37 Wheel D 180 Rubber 38 Cable Clamp For Hole D 20 38 Dividing Panel 40 Lower Panel 41 Side Panel 42 S...

Page 25: ...26 PARTS DRAWING MIG 205TE...

Page 26: ...Axle D20 37 Complete Spool Holder D50 38 Lower Panel 39 Side Panel 40 Side Panel Clip 41 Caster D 80 42 Earth Clamp 43 Earth Cable 16mm2 44 Dinsel Plug 25mm2 45 Torch Plus 14 M3 Direct Conn 46 Reduce...

Page 27: ...28 PARTS DRAWING MIG 230TEC...

Page 28: ...Input Cable 3x2 5 M 2 5 34 Front Panel 35 Earth Clamp 150 200A 36 Earth Cable 162mm M2 WC261 37 Wheel D 180 Rubber 38 Wheels Axle D 20 L 462 39 Cable Clamp For Hole D 20 40 Rear Panel 41 Complete Spo...

Page 29: ...30 WIRING DIAGRAM MIG 195TEC MIG 230TEC...

Page 30: ...WIRING DIAGRAM MIG 205TE 31...

Page 31: ...DECLARATION OF CONFORMITY...

Page 32: ......

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