Claas K5D00100, Repair Manual

Page: 68 / 252

ENGINE 2.3
13. Disconnect the fuel supply and fit blanks to the
engine and fuel hoses. Tie the hoses clear of the pod.
14. Remove the front drive shaft.
15. Disconnect the rear drive shaft from the transfer
gearbox.
16. Remove the hose connections from the rear of the
main hydraulic pump.
17. Disconnect all the electrical connections from the
engine harness to the cab, pull the harness through
into the engine pod and secure.
18. Disconnect all the engine pod electrical loom
connectors to the front and rear of the engine. Tie
the cables clear of the pod.
19. Disconnect the accelerator cable from the engine
and pull through to the centre of the chassis.
20. Disconnect the air cleaner to engine hose.
Remove the air cleaner assembly, including pre-
cleaner, from the machine. Remove the air cleaner
support panel.
21. Disconnect and remove the flexible exhaust pipe
between the engine and silencer. Remove the
silencer.
22. Support the pod using a suitable fork-lift under the
pod or fit a suitable lifting sling to the engine pod and
attach to a suitable overhead lifting device.
The engine and transmission
assembly complete with pod is
heavy, take care during removal.
During removal make sure engine
and chassis components are not
damaged.
Make sure all hoses, electrical
cables and controls are
disconnected.
23. Remove the four mounting bolts securing engine
pod to chassis.
24. Remove the engine and transmission complete
with pod from the chassis. Place the unit on a
suitable work stand.