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AXLES & STEERING
1.22
21. Fit the brake pack (1) to the crown wheel side of
the housing. Make sure the alignment marks made
during dismantling are aligned. Secure with the
upper bolt (32) and the lower stud bolt (33). Torque
the upper bolt (32) to 80 Nm (59 lbf ft.). Torque the
lower stud bolt (33) to 120 Nm (88 lbf ft.).
22. Remove the bar from the differential assembly.
23. Fit the brake pack (1) to the other side of the
housing. Make sure the alignment marks made
during removal are aligned. Secure with the upper
bolt (32) and the lower stud bolt (33). Torque the
upper bolt (32) to 80 Nm (59 lbf ft.). Torque the
lower stud bolt (33) to 120 Nm (88 lbf ft.).
28.
O-ring
29.
O-ring
30.
Differential assembly
31.
Differential housing
32.
Bolt
33.
Stud bolt
34.
Ring nut
19. Fit new O-rings (28 & 29) to the brake pack (1).
20. Insert a suitable size bar through the differential
assembly (30) and slide assembly into differential
housing (31).
Make sure the differential is inserted
in the correct side of the casing.
During assembly, make sure the
brake packs are assembled to the
correct side of the housing and the
alignment marks made during
dismantling are aligned.
NOTE: The next stage involves fitting the pinion
adjusting ring nuts, tighten the ring nuts evenly from
both sides until backlash has been eliminated. Do
not over tighten the ring nuts.
24. Fit a ring nuts (34) to both sides of the housing
and evenly tighten until backlash is eliminated.
Summary of Contents for K5D00100
Page 10: ...SECTION 1 AXLES AND STEERING ...
Page 24: ...AXLES STEERING 1 14 ...
Page 57: ...AXLES STEERING 1 47 LS LS line ...
Page 65: ...SECTION 2 ENGINE ...
Page 73: ...SECTION 3 TRANSMISSION ...
Page 82: ...TRANSMISSION 3 9 Solenoids to module wiring ...
Page 101: ...3 28 TRANSMISSION Gear and clutch layout ...
Page 108: ...TRANSMISSION 3 35 Neutral ...
Page 109: ...3 36 TRANSMISSION 1st gear ...
Page 110: ...TRANSMISSION 3 37 ...
Page 111: ...3 38 TRANSMISSION 2nd gear ...
Page 112: ...TRANSMISSION 3 39 ...
Page 113: ...3 40 TRANSMISSION 3rd gear ...
Page 114: ...TRANSMISSION 3 41 ...
Page 115: ...3 42 TRANSMISSION 4th gear ...
Page 116: ...TRANSMISSION 3 43 ...
Page 117: ...3 44 TRANSMISSION 5th gear ...
Page 118: ...TRANSMISSION 3 45 ...
Page 119: ...3 46 TRANSMISSION 6th gear ...
Page 120: ...TRANSMISSION 3 47 ...
Page 121: ...3 48 TRANSMISSION Reverse gear ...
Page 122: ...TRANSMISSION 3 49 ...
Page 204: ...TRANSMISSION 3 131 Check Ports ...
Page 205: ...3 132 TRANSMISSION ...
Page 206: ...TRANSMISSION 3 133 ...
Page 207: ...3 134 TRANSMISSION Standard 6 speed transmission ...
Page 209: ...SECTION 4 BOOM ...
Page 223: ...SECTION 5 CHASSIS ...
Page 244: ...SECTION 6 TECHNICAL DATA ...
Page 250: ...THIS PAGE IS INTENTIONALLY BLANK ...
Page 252: ...349865 0 08 2003 ...