CLA-VAL XP2F Installation, Operation & Maintenance Manual Download Page 1 | Manualshive

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Model XP2F

Metering Package

Installation / Operation / Maintenance

Written for Version 1.0

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Summary of Contents for XP2F

Page 1: ...Model XP2F Metering Package Installation Operation Maintenance Written for Version 1 0...

Page 2: ...andard Wiring Diagram 13 4 3 Screen Navigation 14 4 4 Setup 15 4 4 1 Initial Configuration 15 4 4 2 DPM Setup 17 4 4 3 I O Setup 20 4 4 4 Calibration 22 4 4 5 Display Options 23 4 4 6 Logging 24 4 4 7...

Page 3: ...several advantages over traditional flow meter options Because it mounts to an existing Cla Val valve it s much easier to retrofit into a system than most other flow meters e g mag meter which requir...

Page 4: ...the X101D Position Indicator and the X117H Sensor Assembly The X117H can be retrofit to almost any Cla Val valve The X117H also includes a newly designed indicator body which allows for easier bleedin...

Page 5: ...e transmitter can be installed on new or existing valves on the valve inlet and or outlet The 141 PT transmitters can be paired with Cla Val Model X141 Pressure Gauges for both local and remote valve...

Page 6: ...ansmit data from any additional 4 20mA field device To calculate the metered flow the X35 assimilates data from valve mounted pressure transmitters and a position transmitter Using a proprietary algor...

Page 7: ...unted directly on a valve on a nearby flat surface e g an electrical enclosure door or wall mounted 4 1 1 Valve Mounted To mount the X35 flow calculation module directly on a valve assemble the X35 on...

Page 8: ...OM V1 0 4 5 Page 8 of 35 4 1 2 Flat Surface Mount To mount the X35 calculation module on a flat surface as shown in Figure 4 3 assemble the calculation module on the included rotating support bracket...

Page 9: ...based on the number of wires coming and going from the X35 housing To ensure IP68 rating please match the number of holes to the number of wires Examples can be seen in Figure 4 5 WARNING DO NOT leav...

Page 10: ...ge so the wiring is explained in terms of the X35 4 2 2 X35 Power Supply The X35 has the following power draw requirements 6 24 VDC 2 2 watt draw when screen is off 3 3 watt draw when screen is on 4 2...

Page 11: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 11 of 35 For a field powered 4 20mA signal see the wiring diagram in Figure 4 7 Figure 4 7...

Page 12: ...s which transmit a standard 4 20mA signal to external devices The analog outputs always provide loop power and the voltage of the loop power is the same as the voltage applied to the X35 power supply...

Page 13: ...llowing wiring diagram shows how to wire the standard XP2F 2x X141 PTs and X117H Please note the XP2F package can be offered with multiple different components and can also be configured to use differ...

Page 14: ...Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 14 of 35 4 3 Screen Navigation FIGURE 4 10 below provides a screen map which shows how to navigate to various screens on the X35...

Page 15: ...screen and provide detailed descriptions when necessary 4 4 1 Initial Configuration After the XP2F components are installed and wired provide power to the X35 calculation module Configure the unit fo...

Page 16: ...form a Units US refers to the engineering units of valve size b Size 1 5 inches c Body 100 01 refers to a full ported valve d Seat Type Standard indicates no anti cavitation trim e S Loc Boss Boss ind...

Page 17: ...ws the user to configure units for flow number of decimal points to display and a low flow cutoff Figure 4 16 Valve size may be in US units inches or metric mm Valve body type can be 100 01 full port...

Page 18: ...flow total number of decimal points to display and reset the flow total 4 4 2 4 DPM Inputs Description Specifies if an upstream and downstream pressure transmitter is connected to the X35 or if differ...

Page 19: ...is a consistent percentage difference between the flow meter and the X35 regardless of valve position 4 4 2 5 2 Custom DPM Table Description Multiplies the calculated flow through the valve by a user...

Page 20: ...gain factor will be calculated and applied If Gain is selected then you re allowed to directly enter a desired gain factor 4 4 3 I O Setup Description Lists all input channels to the X35 and the flow...

Page 21: ...red value is 5 psi but a mechanical gauge indicates it should be 7 psi a targeted new value of 7 psi may be entered which will offset the measured value by 2 psi from now on Figure 4 24 Channel transm...

Page 22: ...liamps volts measured on an input channel on the X35 differ from the value measured on a multimeter or PLC SCADA system Allows the discrepancy to be eliminated Figure 4 26 The 4 20mA output channel th...

Page 23: ...be eliminated Figure 4 27 4 4 5 Display Options Description Used to modify miscellaneous display settings Figure 4 28 How many minutes of idle time before screen turns off Light mode is useful when sc...

Page 24: ...computer to copy the files For directions on removing locating the SD card and log files see SD Card Features section DO NOT remove the SD card unless the X35 is powered down Doing so may corrupt all...

Page 25: ...Manual N XP2F IOM V1 0 4 5 Page 25 of 35 4 4 7 Date Time Description Used to set current date and time Date and time formats can also be changed 4 4 8 Language Description Used to change the language...

Page 26: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 26 of 35 4 4 9 Factory Reset Description Used to reset all settings back to the factory defaults Figure 4 33...

Page 27: ...follow the steps below to remove the SD card 1 Push the SD card in and release to eject 2 Use your finger to slide the SD card into the middle of the opening as shown above before trying to remove 3 E...

Page 28: ...te the Root directory shown in Figure 4 36 2 Any exported Logs will be shown here as zip folders 3 Copy any needed log files to your PC then safely remove the SD card WARNING DO NOT Modify or delete a...

Page 29: ...resentative 1 Insert the SD card into your PC and locate the Root directory shown in Figure 4 37 2 Move the file that you received or downloaded into the dist folder WARNING DO NOT Modify or delete an...

Page 30: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 30 of 35 Appendix A Wiring Diagram Examples A 1 2x X141 PTs and X117H Figure A 1...

Page 31: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 31 of 35 A 2 DP Transmitter and X117H Figure A 2...

Page 32: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 32 of 35 A 3 2x X141 PTs and X117D Figure A 3...

Page 33: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 33 of 35 A 4 DP Transmitter and X117D Figure A 4...

Page 34: ...Model XP2F Installation Operation and Maintenance Manual N XP2F IOM V1 0 4 5 Page 34 of 35 Appendix B Full Data Acquisition Setup B 1 Full Retransmission Wiring 2x X141 PTs and X117H Figure B 1...

Page 35: ...l N XP2F IOM V1 0 4 5 Page 35 of 35 B 2 Full Retransmission Device Settings Start from I O Setup in Figure 4 22 Retransmit to should be entered as follows Min and Max will need to be changed based on...

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